Driven by the increasing needs in industrial processes for condition-based maintenance, this paper present an adaptive weighting strategy based on sensitivity and monotonicity for fault assessment. Since the sensitivities of features vary with the changes of fault severity, adaptive weight coefficients are designed based on sensitivities to strengthen the feature information. Meanwhile, considering the irreversibility of fault evolution and the difference of sensitive features to different faults, unique monotonic multi-domain feature set with high sensitivity can be selected. Finally, a monotonic health index (HI) is fused based on adaptive weight coefficients for fault assessment which satisfies the needs for intuitiveness in industrial sites. Moreover, the effectiveness of the proposed method is demonstrated by rolling bearing test rig. Results show that the average assessment accuracy can reach 87.5%, 95.375% and 95.375%.
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