The sound characteristic is a critical metric to manifest the brand differentiation of electric vehicle (EV), and the sound design with more diverse acoustic characteristics has become a hot issue in current research of EV technology. In this paper, an efficient technique of active sound design (ASD) is explored to develop the control system of active sound generation (ASG) with powerful sound quality for EV. Firstly, an optimization algorithm of sound synthesis based on multi-frequency superimposition is proposed to improve the harmonic interference phenomenon in the synthesized sounds. Subsequently, an adaptive sound control strategy is formulated, where an iterative accumulation method is proposed to calculate the “virtual engine speed” of EV, and a gain table is presented to divide the running state. Besides, an ASG system is developed based on the proposed ASD technique. The tests result demonstrate that there are 18 target order sounds are reproduced perfectly, and the powerful sound quality interior EV is enhanced while the original interior acoustic environment of EV is retained, which confirms the effectiveness of the proposed control technique of ASG system. The proposed ASD technique here accelerates the change from silence to sound quality in the electric vehicles, which has important theoretical significance and engineering value.
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