Abstract Microstructures and fracture toughness of Ti-45Al-2Nb-1.5V-1Mo-0.3Y alloy have been investigated. The alloy exhibits fine nearly lamellar microstructures, consisting mainly of fine lamellar grains, together with mixtures of γ and residual β phases along lamellar colony boundaries. Precipitation of both β and γ phases from α 2 lamellae was found after aging at 950 °C for 48 h. Phase transformations involving β phase both in α 2 laths and along colony boundaries are discussed. This TiAl alloy possesses a higher K IC value up to 23.5 MPam 1/2 at room temperature, compared with fully lamellar Ti-45Al-5Nb-0.3Y alloy. The toughening mechanism for current alloy is concluded as trans-lamellar fracture, ligament bridges and crack deflection, together with precipitation of β and γ phases. The precipitation of fine β and γ particles is considered as intrinsic toughening mechanism, because α 2 /β and α 2 /γ interfaces generating due to precipitation can restrict dislocation motion effectively.
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