Si Phase Research Articles

Fracture failure analysis of traction transformer oil pump flange

A flange fracture occurred during the installation of a traction transformer oil pump. The causes of the flange fracture were analyzed using physical, chemical, and finite element methods. The fracture surface shows expanded edges and a linear fracture source, indicating an overload fracture. No significant defects such as pinholes, looseness, or cracks were found in the internal structure, which contains elongated Si phases. The Si, Ti, and Zn content in the failure part does not meet standard specifications. The hardness of the failure part is HBW107.8, meeting standards, but the elongation at break is at the lower limit, suggesting higher material brittleness. Finite element analysis revealed a maximum tensile stress of 241.5 MPa on the flange, close to the yield strength, indicating a small safety margin. The flange fracture is related to high material brittleness and potential assembly anomalies. To prevent similar incidents, strict control of raw material quality, regular inspection of mechanical properties, and finite element analysis for structural optimization are necessary.

Metastable solidification mechanisms and micromechanical property modulations of rapidly crystallizing Si66.7Ni33.3 peritectic alloy

Metastable solidification mechanisms and micromechanical property modulations of rapidly crystallizing peritectic Si66.7Ni33.3 alloy were systematically investigated by glass fluxing and arc melting techniques. Glass-fluxed samples were undercooled up to 230 K, and the solidification microstructures consisted of Si, NiSi2 and NiSi phases. As the undercooling rose, primary Si phase grew faster along with the enhancement of volume fraction and the morphology transitioned from lamellar structure to dendritic structure. Meanwhile, the thickness of lamellar Si phase basically remained the same, and its length and width decreased gradually. The subsequent peritectic reaction became more intense and peritectic NiSi2 phase became narrower. The 123 K was the critical undercooling for the abrupt rise of eutectic growth velocity, the morphology transition of regular eutectic in the interdendritic gap of NiSi2 to the anomalous eutectic, and the sudden drop of the sample microhardness. The solute Ni content in NiSi2 and NiSi phases increased linearly with a rise in the undercooling, indicating the substantial expansion of solid solubility and the occurrence of an evident solute trapping phenomenon. For arc-melted samples with 8 mm diameter, the solidification microstructure mainly appeared as primary lamellar Si phase surrounded by peritectic NiSi2 phase plus eutectic (NiSi + NiSi2) phase, and the farther away from the sample bottom the smaller the undercooling and the higher the sample microhardness. As the sample diameter decreased to 2 mm, peritectic NiSi2 phase directly nucleated in the sample bottom and the microstructure composition in other regions resembled the large samples. The Si phase possessed lamellar and dendritic structures in the sample top and middle regions, respectively. Moreover, a maximum microhardness was determined in the lower middle region. The research has both scientific and industrial relevance, offering insights that could be applicable to the development and processing of complex alloy systems.

Investigation into the role of Si and SiC phases in RB-SiC ceramics surface modified ultra-precision grinding

RB-SiC ceramic has greater specific stiffness and thermal stability as space optical materials in the field of deep space exploration. To ultra-precision grinding advanced manufacturing technology drawbacks, a fabrication of highly shape accuracy and surface quality and surface modification assisted processing at room temperature. The RB-SiC ceramics are modified by plasma torches to produce compounds with lower hardness values, an exceptional surface quality (Sa surface roughness of [0.481, 0.959]), and has excellent thermal and chemical stability after surface modification process via 100 °C plasma torch at room temperature environment, which makes it an ideal suitable for the deep space exploration conditions such as space optical materials. In addition, oxygen(O2) plasma surface modification and finite element simulation force-heat conduction of RB-SiC ceramic hard-brittle materials surface grinding force were compared with advanced manufacturing experiments of the precision grinding, revealing the formation mechanism and influence mechanism of surface micro-morphology during micro-cutting of precision grinding finish surface. The advanced manufacturing precision grinding difficulties of RB-SiC ceramic oxygen plasma torch reducing subsurface damage and removing space optical hard-brittle materials via ultra-precision grinding process of resin-funded corundum grinding wheel were solved. Subsurface damage (SSD) was effectively inhibited and its formation mechanism model.

Generation mechanism of Si–Y–B-Yb ceramics with enhanced water-oxygen corrosion resistance

This study systematically investigates the influence of preparation temperature on microstructure and generation mechanism of Si–Y–B-Yb ceramics as anti-corrosion matrix. Main phases of Si–Y–B-Yb ceramics are Y/YbB4, YSi2, and Si, where Y/YbB4 is derived from the reaction between YSi2 and YbB6. With increase in preparation temperature, open porosity of Si–Y–B-Yb ceramics gradually decreases, reaching 0.24 % at 1350 °C, and internal phases transform from a dispersed distribution to clearly defined boundary state. Based on this, high-temperature water-oxygen corrosion behavior of Si–Y–B-Yb ceramics is characterized in 50 vol% H2O+50 vol% O2 environment at 1250 °C for 100 h. In this corrosive environment, silicate phase appears on the surface of Si–Y–B-Yb ceramics. With prolonged corrosion time, silicate phase gradually forms more complete protective layer, hindering further corrosion by water-oxygen environment. These results demonstrate the feasibility of proposed Si–Y–B-Yb materials for corrosion protection.

Effects of TiB2 contents on the microstructure and oxidation behavior of Mo-Si-B composite coatings

A novel Mo-Si-B-TiB2 composite coating was prepared on Nb-Si based ultrahigh temperature alloy by slurry sintering. The effects of TiB2 contents (1, 3, 5 and 10 wt%) on the microstructure and oxidation behavior of Mo-Si-B composite coatings were revealed. The results show that TiB2 modified Mo-Si-B composite coatings display a bilayer structure, in which the outer layer is composed of MoSi2, Mo5Si3 and TiB2 phases, and the inner layer is composed of (Ti,Nb)5Si4, (Nb,X)5Si3 and (Nb,Ti)B2 phases. The added TiB2 particles are evenly distributed in the outer layer of the coatings. By introducing TiB2 into the coating, the service life of Mo-Si-B composite coatings is extended from 50 h to 100 h at 1250 ℃, the oxidation rate of the coating is reduced from 1.62 to 0.02 mg2 cm−4 h−1. This indicates that the addition of appropriate TiB2 effectively slows down the oxidation rate and significantly improves the oxidation resistance of Mo-Si-B composite coatings. The Mo-Si-B composite coating with 3 wt% TiB2 had the lowest mass gain (3.9 mg/cm2) after oxidation at 1250 ℃ for 100 h, and it exhibited the best oxidation resistance. This is attributed to the formation of composite oxide scale with crack-free, good healing ability, suitable levels of differential thermal expansion and low oxygen permeability.

In‐situ fabrication of high‐strength SiC joints utilizing a novel CoCrFeNiTiMo high‐entropy alloy filler

AbstractThis study utilized an innovative unalloyed CoCrFeNiTiMo hybrid powder as a joining filler to fabricate high‐strength SiC/HEA/SiC joints via in‐situ reaction. The investigation systematically examines the effects of joining parameters on microstructural evolution and mechanical properties. The filler exhibits high reactivity with SiC, addressing carbon enrichment and low‐strength issues. The resulting joining layer comprises HEA‐rich Si, Mo1.5Cr1.5Si, MoTiC2, and TiC phases. Increasing the temperature facilitates carbon diffusion, transforming TiC into MoTiC2 and forming a MoTiC2‐wrapped TiC structure. At 1400°C for 60 min, the joints attain peak flexural and shear strengths of 312 ± 16 and 137 ± 10 MPa, respectively. Additionally, the joints demonstrate excellent oxidation resistance, with a residual strength of 270 ± 7 MPa after 20 h at 900°C, and favorable high‐temperature mechanical strength, retaining 155 ± 14 MPa at 1000°C. A detailed analysis of the joint formation mechanism is conducted based on experimental results and first‐principles calculations.

Refinement of Primary Si Phase in Hypereutectic Al–Si Alloy by Electrically Assisted Solidification with P Addition

The efficient processing of hypereutectic Al–Si alloys depends on controlling the microstructure of the primary Si phase during solidification. This study investigates the effects of electric current and phosphorus (P) addition on the refinement of primary Si, with the results confirming that applying electric current during solidification refines the primary Si phase; introducing P further enhances this refinement. Notably, when 10 ppm of P is added (below the identified critical amount of 20 ppm), an improved refinement effect is observed compared with the application of either electric current or P alone. Applying an electric current generates a circulating flow within the melt, resulting in an increased cooling rate, which leads to improved nucleation behavior for the primary Si phase. In addition, the circulating flow generated within the melt influences the dispersion of aluminum phosphide during nucleation. Adding P at concentrations above 40 ppm does not yield further benefits, suggesting a saturation point for its efficacy. This study demonstrates that the concurrent electric current application and minimal P addition can significantly enhance the refinement of primary Si phases, offering a potent approach for optimizing the microstructural properties of hypereutectic Al–Si alloys.

In situ X-ray imaging of α-Al(FeMn)Si grain evolution during solidification of an Al-Si alloy with electromagnetic stirring

During the solidification of aluminum alloys with high iron concentrations in conjunction with electromagnetic stirring, the electromagnetic force induces movement of precipitated intermetallic grains containing iron. This force is assumed to cause macrosegregation of such compounds, although the movement process is complex due to the additional effects of melt flow on growth kinetics. The present work used in situ X-ray imaging to obtain insights into the macrosegregation process induced by electromagnetic stirring. This imaging was employed to observe the evolution of primary intermetallic α-Al(FeMn)Si grains during the solidification of an Al-10Si-2Fe-2Mn alloy in the presence of a rotating magnetic field. The α-Al(FeMn)Si grains were found to be uniformly distributed in the horizontal direction of the alloy without electromagnetic stirring but tended to congregate at the periphery of the specimen with stirring. In situ X-ray imaging confirmed that electromagnetic stirring also promoted growth of α-Al(FeMn)Si phase grains from the periphery into the center of the alloy. The α-Al(FeMn)Si phase at the sample periphery comprised a single grain, indicating that stirring led to dendrite growth. These observations together with ex situ crystallographic analyses demonstrated that macrosegregation in an Al-10Si-2Fe-2Mn alloy solidified with electromagnetic stirring resulted from grain coarsening of the α-Al(FeMn)Si phase at the sample periphery.

Silicon-Based Nanocomposite Anodes with Excellent Cycle Life for Lithium-Ion Batteries Achieved by the Synergistic Effect of Two Silicides

Nanocomposite electrodes comprising LaSi2 and Si exhibit satisfactory charge–discharge cycling performances but their capacity is degraded after repeated cycles. A metallographic structure, in which the Si phase was finely dispersed in the LaSi2 matrix phase, was formed before cycling. The elastic LaSi2 relieved Si-generated stress and suppressed electrode disintegration. Contrarily, the LaSi2 phase in the metallographic structure was surrounded by the Si matrix phase after cycling. The positional relationship between the two phases was reversed, and LaSi2 could not relieve the stress. For a nanocomposite electrode containing CrSi2, which exhibits stiffness to withstand the Si-generated stress, the structural changes were suppressed after cycling, resulting in good cycling stability. Here, we considered that the addition of stiff silicides as a third phase to the LaSi2/Si composite could improve the cycle life. Thus, this study prepared nanocomposite electrodes containing elastic LaSi2, stiff MSi2 (where M = Cr, Mo, Nb, Ta, Ti, or W), and elemental Si and investigated their electrochemical performances. Reaction behaviors, such as the metallographic structure, electrode thickness, and phase transition, were also clarified. The LaSi2/NbSi2/Si electrode exhibited the best cycle life without changes in its metallographic structure owing to the synergistic effect of stiff and elastic silicides.

The electrochemical corrosion performance of aluminum alloys grade 6082-T6 weld repair

This research investigated the corrosion behavior of standard current metal inert gas weld repair for 6082-T6 aluminum alloy using ER5356 filler metal. The new and repaired (NW and RW) welds were studied. The welds comprised the weld metal (WM), the heat affected zone (HAZ) (solid solution and softened zones), and the base metal (BM). The study focused on investigating electrochemical corrosion using polarization and electrochemical impedance spectroscopy (EIS) methods in 3.5% NaCl solutions, especially in HAZ, including metallurgical and mechanical examinations. The BM containing an α-Al matrix with Al(Fe,Mn)Si and Mg2Si phases exhibited the maximum hardness (70–104 HV0.1). The WM hardness decreased (67–76 HV0.1) with the α-Al, β-Mg3Al2, and Mg2Si phases. Despite having comparable phases to BM, HAZs showed lower hardness (Solid HAZ: 70–82 HV0.1) due to more intermetallic phases. The RW’s softened HAZ revealed the minimum hardness (52–63 HV0.1) compared to that of the NW (55–70 HV0.1). Besides, the tensile strength of the RW (179.7 MPa) was also lower than that of the NW (174.4 MPa) because of the reheating effect. The electrochemical corrosion results indicated that the BM exhibited the maximum corrosion resistance (the lowest corrosion current density (icorr), the highest corrosion potential (Ecorr), and the charge transfer resistance (Rct)), followed by the HAZ and the WM, respectively. The softened HAZ demonstrated better corrosion resistance than the solid solution HAZ. Conversely, the over-aging effect reduced the softened zone’s pitting corrosion resistance (Ep) compared to the solid solution zone. The RW exhibited inferior corrosion resistance compared to the NW due to increased intermetallic phases, which was consistent with the mechanical results. However, the RW’s softened HAZ corrosion characteristics were inconsistent with its mechanical properties; its hardness and tensile strength were the lowest, but its corrosion resistance was not. Pitting corrosion was observed on the weld surfaces using the SEM.

Sequencing-Dependent Impact of Carbon Coating on Microstructure Evolution and Electrochemical Performance of Pre-lithiated SiO Anodes: Enhanced Efficiency and Stability via Pre-Coating Strategy.

Silicon monoxide (SiO) has attracted considerable interest as anode material for lithium-ion batteries (LIBs). However, their poor initial Coulombic efficiency (ICE) and conductivity limit large-scale applications. Prelithiation and carbon-coating are common and effective strategies in industry for enhancing the electrochemical performance of SiO. However, the involved heat-treatment processes inevitably lead to coarsening of active silicon phases, posing a significant challenge in industrial applications. Herein, the differences in microstructures and electrochemical performances between prelithiated SiO with a pre-coated carbon layer (SiO@C@PLi) and SiO subjected to carbon-coating after prelithiation (SiO@PLi@C) are investigated. A preliminary carbon layer on the surface of SiO before prelithiation is found that can suppress active Si phase coarsening effectively and regulate the post-prelithiation phase content. The strategic optimization of the sequence whereprelithiation and carbon-coating processes of SiO exert a critical influence on its regulation of microstructure and electrochemical performances. As a result, SiO@C@PLi exhibits a higher ICE of 88.0%, better cycling performance and lower electrode expansion than SiO@PLi@C. The pouch-type full-cell tests demonstrate that SiO@C@PLi/Graphite||NCM811 delivers a superior capacity retention of 91% after 500 cycles. This work provides invaluable insights into industrial productions of SiO anodes through optimizing the microstructure of SiO in prelithiation and carbon-coating processes.

Ultra-precision diamond finishing of reaction-sintered silicon carbide enhanced by vibration-assisted photocatalytic oxidation

RS-SiC faces limitations in surface accuracy with conventional finishing processes due to its high mechanical hardness and multiphase nature. In this study, vibration-assisted photocatalytic oxidation is introduced to enhance the efficiency and precision of RS-SiC diamond polishing. By utilizing the photocatalytic reaction, the hard heterogeneous SiC phase and Si phase on the RS-SiC surface are transformed into a "softer" homogeneous oxide layer that can be removed easily. The introduction of vibration increases the relative velocity between the workpiece and the abrasive and prevents the aggregation of the photocatalyst, thus improving polishing efficiency. By reducing the abrasive size to the nanometer scale, the boundary between the Si phase and SiC phase can be smoothed out to further improve the workpiece surface finish. Using TiO2 as the photocatalyst, H2O2 as the oxidant, 25 nm diamond as the abrasive, and introducing vibration, an ultra-smooth surface with a surface roughness of 0.195 nm in Ra is obtained by the finishing method proposed in this paper. The proposed photocatalysis/vibration-assisted finishing approach offers a novel method for ultra-smooth polishing reaction-sintered silicon carbide.

Polycrystalline silicon, a molecular dynamics study: I. Deposition and growth modes

Polycrystalline silicon (poly-Si) significantly expands the properties of the ICT miracle material, silicon (Si). Depending on the grain size and shape and grain boundary structure, the properties of poly-Si exceed what single-crystal (c-Si) and amorphous (a-Si) silicon can offer, especially for radio frequency (RF) applications in microelectronics. Due to its wide range of applications and, on the one hand, its theoretically and technologically challenging microstructure, poly-Si research is the most timely (Ding et al 2020 Mater. Charact. 161 110174; Zhao and Li 2019 Acta Mater. 168 52–62). In this report, we describe how we simulate and analyse the phenomena and mechanisms that control the effect of poly-Si deposition parameters on the structure of the deposited poly-Si films using classical molecular dynamics simulations. The grain shape and size, degree of crystallinity, grain boundary structure and the stress of poly-Si films are determined depending on the growth temperature, temperature distribution in the growing film, deposition flux, flux variation and the energy transferred to the film surface due to the deposition flux. The main results include: (i) the dependence of the crystallinity profile of the deposited poly-Si films on the stress, temperature and the different parameters of the deposition flux, (ii) growth modes at the early stages of the deposition, (iii) interaction and stability of seed crystallites at the early stage of the deposition of poly-Si films and the transition from the isolated crystallite growth to the poly-Si growth, (iv) interplay of the temperature, crystallinity, crystal shape and heath conductivity of different Si phases, (v) four different stages of crystallite growth are described: nucleation, growth, disappearance and retardation.

Optimizing the microstructure and enhancing the mechanical prsoperties of hypereutectic Al–Si alloys by Mg addition

The impact of Mg on the solidification structure of hypereutectic Al–Si alloys with different Si contents (15 wt% and 18 wt%) was investigated. 3%Mg was added to Al–15Si alloy to modify the phases in the solidification structure for the improvement of mechanical properties, and T6 heat treatment was used to optimize the microstructure and precipitate strengthening phase. The solidification structure was observed by OM and TEM respectively, and the precipitation behavior of each phase was detected through DSC. The results show that the addition of Mg decreased the undercooling of the alloy melt, thus suppressing the precipitation of primary Si phase. Nanoscale β” precipitates were precipitated in the matrix after T6 heat treatment. This resulted in an increase of 54% and 165% in the UTS and EL of the alloy, reaching 252 MP and 15.1%, respectively. Primary Si crystals were present in two forms in Al–18Si–8Mg alloy: spinel twin and non-twin, while Mg2Si always maintained the faceted crystals during the growing process, where only (100) and (111) crystal planes were observed. XRD, SEM and EBSD have been used to prove that Mg2Si crystals with different morphologies could become the heterogeneous nuclei of two types of primary Si crystals. The process of nucleation and growth of primary Si with Mg2Si as the heterogeneous nuclei was experimentally analyzed and theoretically predicted.

Binary Cation Matrix Electrolyte and Its Effect on Solid Electrolyte Interphase Suppression and Evolution of Si Anode.

An unstable solid electrolyte interphase (SEI) has been recognized as one of the biggest challenges to commercializing silicon (Si) anodes for high-energy-density batteries. This work thoroughly investigates a binary cation matrix of Mg2++Li+ electrolyte and its role in SEI development, suppression, and evolution of a Si anode. Findings demonstrate that introducing Mg ions dramatically reduces the SEI growth before lithiation occurs, primarily due to the suppression of solvent reduction, particularly ethylene carbonate (EC) reduction. The Mg2+ alters the Li+ cation solvation environment as EC preferably participates in the oxophyllic Mg2+ solvation sheath, thereby altering the solvent reduction process, resulting in a distinct SEI formation mechanism. The initial SEI formation before lithiation is reduced by 70% in the electrolyte with the presence of Mg2+ cations. While the SEI continues to develop in the postlithiation, the inclusion of Mg ions results in an approximately 80% reduction in the postlithiation SEI growth. Continuous electrochemical cycling reveals that Mg2+ plays a crucial role in stabilizing the deep-lithiated Si phases, which effectively mitigates side reactions, resulting in controlled SEI growth and stable interphase while eliminating complex LixSiy formation. Mg ions promote the development of a notably more rigid and homogeneous SEI, characterized by a reduced dissipation (ΔD) in the Mg2++Li+ ion matrix compared to the solely Li+ system. This report reveals how the Mg2++Li+ ion matrix affects the SEI evolution, viscoelastic properties, and electrochemical behavior at the Si interface in real time, laying the groundwork for devising strategies to enhance the performance and longevity of Si-based next-generation battery systems.

Effect of Microstructure on Oxidation and Micro-mechanical Behavior of Arc Consolidated Mo-Ti-Si-(B) Alloys

The present study deals with the development and characterization of Mo-35Ti-10Si and Mo-35Ti-10Si-2B (wt.%) alloy for ultra-high temperature applications beyond the temperature limit of existing super alloys. The microstructural characterization using scanning electron microscopy (SEM), energy dispersive spectrometry (EDS), electron back scattered diffraction (EBSD), x-ray diffraction (XRD) revealed that the Mo-35Ti-10Si-2B alloy was consisted of three phases, namely, (Mo, Ti)ss, (Mo, Ti)5SiB2 and (Ti, Mo)5Si3; whereas, Mo-35Ti-10Si alloy was found to be consisting of (Mo, Ti)ss, and (Mo,Ti)3Si phases. Since quantification of boron is difficult by EDS, Particle Induced Gamma-ray Emission (PIGE), a nuclear reaction analysis technique was used for chemical composition analysis of boron. The oxidation behavior of the Mo-35Ti-10Si-2B alloy in the temperature regime of 825-1250 °C was studied in detail and compared with boron-free Mo-35Ti-10Si alloy. Mo-35Ti-10Si-2B alloy exhibited superior oxidation behavior at intermediate temperatures of 825 °C, and excellent oxidation resistance at higher temperatures between 1000 and 1250 °C due to the formation of the protective borosilica and double oxide layers (TiO2 and duplex borosilica-TiO2), respectively. High-temperature oxidation mechanisms were discussed using detailed microstructural cross section analysis of the oxidized alloy samples. The micro-mechanical behavior of constitutive phases of the Mo-35Ti-10Si-2B alloy were studied by microhardness, nano-indentation and micropillar compression testing. The micropillar compression of (Mo, Ti)ss phase showed fairly ductile behavior with the evidence of activation of dislocation in the form of slip lines revealed through the post-deformation fractography. Deformation studies of (Mo, Ti)5SiB2 and (Ti, Mo)5Si3 phases were also carried out which showed large strain bursts indicating possibility of activation of dislocation activities even at room temperatures imparting low level of ductility.

Microstructure Evolution and Mechanical Properties of Extruded AlSiCuFeMnYb Alloy

This study investigates the impact of varying extrusion ratios on the microstructure and mechanical properties of AlSiCuFeMnYb alloy. Following hot extrusion, significant enhancements are observed in the microstructure of the cast rare earth aluminium alloy. Within the cross-sectional microstructure, the α-Al phase is reduced in size, and its dendritic morphology is eliminated. The morphology of the eutectic Si phase transitions from long strips to short rods, fine fibres, or granular forms. Similarly, the Fe-rich phase changes from a coarse skeletal and flat noodle shape to small strips and short skeletal forms resembling Chinese characters. The CuAl2 phase evolves from large blocks to smaller blocks and granular forms, while the Yb (Ytterbium)-rich rare earth phase shifts from large blocks to smaller, more uniformly distributed blocks. In the longitudinal section, the structure aligns into strips along the extrusion direction, with the spacing between these strips decreasing as the extrusion ratio increases. At an extrusion ratio of 22.56, the alloy demonstrates superior mechanical properties with a tensile strength of 325.50 MPa, a yield strength of 254.44 MPa, a hardness of 143.90 HV, and an elongation of 15.47%. These represent improvements of 27.8%, 36.5%, 38.9%, and 236.4%, respectively, compared with the as-cast rare earth alloy. In addition, the fracture surface of the extruded rare earth alloy exhibits obvious ductile fracture characteristics. Additionally, the alloy undergoes dynamic recrystallisation and dislocation entanglement during hot extrusion. The emergence of a twinned Si phase and a dynamically precipitated nanoscale CuAl2 phase are critical for enhancing deformation strengthening, modification strengthening, and dynamic precipitation strengthening of the extruded alloys.

Investigation of the mechanical and durability properties of concrete containing modified fly ash and modified zeolite powder: An effective transport model for sulfate ions in concrete

The application of conventional fly ash and zeolite powder in the field of concrete durability is limited. In this study, durability tests coupling dry-wet cycling and sulfate erosion were conducted on concrete with varying dosages of modified fly ash (MFA) and modified zeolite powder (MZP). The compressive strength, failure mode, water absorption rate, and ion concentration changes were systematically investigated. The reaction products and structure were analyzed through SEM, EDS, and XRD tests, correlating with macroscopic parameters. An effective transport model for sulfate ions in concrete was established, considering the material influence coefficient km and the effective diffusion coefficient De. The results indicate that a higher content of Ca phases in MFA leads to a reduction in concrete early strength, while later stages exhibit rapid strength growth due to pozzolanic reactions. MZP contains a significant amount of Al and Si phases, which promote both early and later-stage concrete strength. MFA and MZP enhance the resistance of concrete to sulfate erosion, with MZP exhibiting a significantly superior improvement effect compared to MFA. This is attributed to the following factors: on the one hand, the addition of MFA and MZP reduces the porosity and improves the pore structure of concrete, thus delaying the diffusion of sulfate ions into the concrete; on the other hand, the pozzolanic reactions of MFA and MZP consume available calcium hydroxide, leading to the formation of C–S–H and C-A-S-H gels, which densify the microstructure and reduce the probability of leaching erosion of hydration products, thereby limiting the formation of ettringite. The applicability and reliability of the sulfate-ion effective transport model were verified based on experimental data. The model can be employed to predict the distribution of sulfate ions in different types of concrete under various erosion durations, reducing workload and providing a theoretical basis for the durability design and service life prediction of concrete structures in sulfate environments.

Microstructure and mechanical properties of non-heat-treated Al–8Si-0.2Mg-0.5Mn alloy inoculated by Al–Nb–B refiner

Al–Nb–B refiner has been considered as an alternative to Al–Ti–B refiner for hypoeutectic Al–Si alloys due to Si-poisoning effect. In this paper, the effects of Al–Nb–B and Al–Ti–B refiner on the microstructure and mechanical properties in indirect squeeze casting Al–8Si-0.2Mg-0.5Mn alloy were compared. Results show that the grain sizes in the edge chilling layer, segregation band, and the center region of the Al–Nb–B refined alloys were refined by 13.9%, 12.5%, and 17.6% compared to Al–Ti–B refined alloys, respectively. The yield strength, tensile strength, and elongation of Al–Nb–B inoculated alloys were superior to those of the unrefined alloys and Al–Ti–B inoculated alloys. The coexistence of NbAl3 and NbB2 particles in the Al–Nb–B refiner exhibited excellent anti Si-poisoning capability. They significantly decreased the grain size and uniformly distributed the eutectic Si particles and Fe-rich phases, resulting in an increase in the yield strength of the alloy by 16.1% compared to the Al–Ti–B inoculated alloy. The distribution of iron-rich phases in the segregation band was affected by the inoculation. The size of α-Al15(Fe, Mn)3Si2 phase in Al–Ti–B inoculated alloys was refined, and the number significantly increased, resulting in a decrease in tensile strength of 12.82 MPa. In the Al–Nb–B inoculated alloys, the size and number of α-Al15(Fe, Mn)3Si2 phase decreased, and the δ-Al4FeSi2 phase increased, which effectively improved the fracture toughness and ductility. In addition, with the increase in grain refinement (from unrefined to Al–Ti–B to Al–Nb–B inoculated alloy), the fracture behavior changed from trans-granular fracture to intergranular fracture, improving the fracture toughness.

Microstructural and Electrochemical Study: Pitting Corrosion Mechanism on A390 Al-Si Alloy and Ce-Mo Treatment as a Better Corrosion Protection.

Sulfuric acid anodizing assisted by a hydrothermal sealing with inhibitors [Ce3+-Mo6+] was used to prevent pitting corrosion on spray-deposited hypereutectic Al-Si alloy (A390). An investigation concerning the evaluation of pitting corrosion resistance on the anodic oxide thin film with ions incorporated was carried out in NaCl solution using electrochemical measurements (i.e., potentiodynamic polarization and electrochemical impedance spectroscopy, EIS). The influence of Si phase morphology and size on the growth mechanism of an anodic oxide film was characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results were then compared with those for its equivalent IM390 alloy (Al-17Si-4.5Cu-0.6Mg) produced through a conventional process ingot metallurgy, IM. The electrochemical findings indicate that sulfuric acid anodizing followed by a simple hot water sealing treatment was ineffective. In this manner, an intense attack was localized by pitting corrosion that occurred on the anodic oxide film in less than three days, as denoted by characteristic changes in the EIS spectra at the lowest frequencies. Improved results were achieved for Ce-Mo surface modification, which can provide better corrosion resistance on the aluminum alloys because no signs of pits were observed during the corrosion testing.