3D Printing Materials Research Articles

Assessing cytotoxicity: a comparative analysis of biodegradable and conventional 3D-printing materials post-steam sterilization for surgical guides

Introduction.Ecological concerns and the depletion of petroleum resources have driven the exploration of biodegradable 3D-printing materials derived from bio-renewable sources, such as polylactic acid (PLA) and polyhydroxyalkanoates (PHA). This study aimed to compare the potential cytotoxic effects of a biodegradable PLA/PHA blend filament, a conventional photopolymer (MED610), and a combination of MED610 with a support material (SUP705) before and after steam sterilization in vitro, with a focus on their application in the production of surgical guides.Materials and Methods.PLA/PHA, MED610, and SUP705 (both in their pure and steam-sterilized forms;n= 6 per group) were assessed for their cytotoxic effects on human fibroblasts using the neutral red uptake assay. Positive controls included zinc diethyldithiocarbamate and zinc dibutyldithiocarbamate, while high-density polyethylene served as a negative control. A stock solution of the extraction medium was used as the vehicle control (VC).Results.Significant differences in cell viability were observed between pure PLA/PHA (1.2 ± 0.24) and MED610 (0.94 ± 0.08) (p= 0.005). However, both materials exhibited non-cytotoxicity, with cell viability exceeding 70% compared to VCs. SUP705 (0.58 ± 0.42) demonstrated significantly reduced cell viability compared to PLA/PHA (p= 0.001) and MED610 (p= 0.007). After steam sterilization, no significant difference in cell viability was noted between MED610 (1.0 ± 0.08) and PLA/PHA (1.2 ± 0.25) (p= 0.111). While both materials remained non-cytotoxic after sterilization, SUP705 (0.60 ± 0.45) exhibited cytotoxic effects compared to MED610 (p= 0.006) and PLA/PHA (p< 0.001). Steam sterilization did not induce significant cytotoxic effects in the investigated materials (p= 0.123).Conclusion.Pure and steam-sterilized PLA/PHA and MED610 were not cytotoxic, supporting their potential use in the production of surgical guides. However, the observed cytotoxicity of SUP705 suggests caution in scenarios requiring sterile conditions, as the removal of support material from complex printed parts may be challenging. The consideration of PLA/PHA is recommended in such settings to ensure biocompatibility.

Comparative Analysis of Modern 3D-Printed Hybrid Resin-Ceramic Materials for Indirect Restorations: An In Vitro Study

The study investigated the impact of aging on surface roughness, color stability, and biocompatibility of hybrid resin-ceramic materials. A total of 225 specimens were produced from three three-dimensional (3D)-printed (HarzLabs Dental Sand Pro (HL), BEGO VarseoSmile Crown plus (BV), Voco V-Print c&amp;b temp (VV)) and one milled material (Voco Grandio Blocs (VG)). Specimens were grouped into untreated, polished, and glazed surfaces. 5000 thermal cycles simulated aging. Surface roughness and color stability were analyzed, and surface topography was observed using scanning electron microscopy (SEM). Biocompatibility was evaluated with L929 cells. Surface roughness differed significantly between untreated and other groups, with no changes before and after artificial aging. Untreated milled samples were significantly smoother than 3D-printed ones. SEM analysis revealed roughest surfaces in untreated 3D-printed specimens. Polished and glazed specimens were smoother than untreated ones. Color values showed significant differences between untreated and treated/aged groups. No material showed cytotoxicity. In summary, untreated VG was smoother than 3D-printed materials, but polishing and glazing reduced roughness to levels comparable to VG. Surface treatments induced color changes, with glazing causing more changes than polishing. Aging affected color stability and biocompatibility but not surface roughness. All materials showed acceptable color changes and good biocompatibility.

Optically accessible, 3D-printed flow chamber with integrated sensors for the monitoring of oral multispecies biofilm growth in vitro

The formation of pathogenic multispecies biofilms in the human oral cavity can lead to implant-associated infections, which may ultimately result in implant failure. These infections are neither easily detected nor readily treated. Due to high complexity of oral biofilms, detailed mechanisms of the bacterial dysbiotic shift are not yet even fully understood. In order to study oral biofilms in more detail and develop prevention strategies to fight implant-associated infections, in vitro biofilm models are sorely needed. In this study, we adapted an in vitro biofilm flow chamber model to include miniaturized transparent 3D-printed flow chambers with integrated optical pH sensors – thereby enabling the microscopic evaluation of biofilm growth as well as the monitoring of acidification in close proximity. Two different 3D printing materials were initially characterized with respect to their biocompatibility and surface topography. The functionality of the optically accessible miniaturized flow chambers was then tested using five-species biofilms (featuring the species Streptococcus oralis, Veillonella dispar, Actinomyces naeslundii, Fusobacterium nucleatum, and Porphyromonas gingivalis) and compared to biofilm growth on titanium specimens in the established flow chamber model. As confirmed by live/dead staining and fluorescence in situ hybridization via confocal laser scanning microscopy, the flow chamber setup proved to be suitable for growing reproducible oral biofilms under flow conditions while continuously monitoring biofilm pH. Therefore, the system is suitable for future research use with respect to biofilm dysbiosis and also has great potential for further parallelization and adaptation to achieve higher throughput as well as include additional optical sensors or sample materials.

Development and Characterization of 3D-Printed PLA/Exfoliated Graphite Composites for Enhanced Electrochemical Performance in Energy Storage Applications

This research introduces a new way to create a composite material (PLA/EG) for 3D printing. It combines polylactic acid (PLA) with exfoliated graphite (EG) using a physical mixing method, followed by direct mixing in a single-screw extruder. Structural and vibrational analyses using X-ray diffraction and Fourier transform infrared spectroscopy confirmed the PLA/EG’s formation (composite). The analysis also suggests physical adsorption as the primary interaction between the two materials. The exfoliated graphite acts as a barrier (thermal behavior), reducing heat transfer via TG. Electrochemical measurements reveal redox activity (cyclic voltammetry) with a specific capacitance of ~ 6 F g−1, low solution resistance, and negligible charge transfer resistance, indicating ion movement through a Warburg diffusion process. Additionally, in terms of complex behavior (electrochemical impedance spectroscopy), the PLA/EG’s actual capacitance C’(ω) displayed a value greater than 1000 μF cm−2, highlighting the composite’s effectiveness in storing charge. These results demonstrate that PLA/EG composites hold significant promise as electrodes in electronic devices. The methodology used in this study not only provides a practical way to create functional composites but also opens doors for new applications in electronics and energy storage.

Development of Intelligent Construction Robots for In-situ Lunar Resource Utilization

Abstract: With the development of technologies such as 3D printing and artificial intelligence, robotic lunar construction has gradually become a reality. In recent years, many countries have conducted research on lunar construction, among which lunar in-situ resource utilization construction is the most promising option for lunar construction, and intelligent robot construction is the main method of in-situ resource utilization construction. This paper analyzes the trend of intelligent construction and the necessity of lunar construction, and concludes that lunar construction robots have great development prospects and value. Using "ISRU, intelligent construction robot, 3D printing" as keywords, using the method of literature analysis, literature retrieval is conducted on China National Knowledge Infrastructure and Google Scholar databases, and the types of lunar bases, the acquisition of lunar resources, the classification of intelligent construction robots, and the 3D printing technology and Fully adaptable robot assembly and construction technology in lunar in-situ resource utilization are analyzed. The concept, classification, function, auxiliary 3D printing technology and materials required for 3D printing are analyzed in detail. The assembled mortise and tenon structure, fully adaptable assembly robot technology and underground construction technology are described in detail. The intelligent construction technology involved in lunar in-situ resource utilization construction (ISRU) and how to adapt to the lunar environment for construction are systematically analyzed, and the challenges faced in realizing robotic lunar construction are briefly outlined. It provides ideas for scholars studying intelligent construction robots.

Influence of the post-processing protocol on a biocompatible 3D-printed resin.

This study aimed to evaluate the cytotoxicity of a biocompatible 3D-printed resin material for occlusal devices after post-processing with two different high-intensity UV-polymerization devices and two rinsing solvents, in the presence of human gingival fibroblasts (HGFs). Sample discs from the 3D-printed resin material were printed (2 mm in height and 6mm in diameter [N = 40]) and divided into 4 groups (n = 10) based on post-processing methods: a high-intensity UV polymerization device with isopropyl alcohol, a high-intensity UV polymerization device with a modified glycol solvent, a UV cleaning and curing unit with isopropyl alcohol, a UV cleaning and curing unit with a modified glycol solvent, and a control group cultured in DMEM medium. Different tests were performed to evaluate their cytocompatibility on HGFs: MTT assay, cell migration assay, cell cytoskeleton staining, scanning electron microscopy (SEM), and cell apoptosis and generation of intracellular reactive oxygen species (ROS). Statistical analyses were performed using one-way ANOVA and the Tukey post hoc test (α = 0.05). Cytocompatibility, MTT assay, cell migration assay, cell cytoskeleton staining, and SEM images were similar, regardless of the post-processing protocol, compared with the control group. No differences were found in the cytotoxicity of the 3D-printed resin material for occlusal devices after the following post-processing methods: two different UV-polymerization devices and two rinsing solvents (isopropyl alcohol and a modified glycol solvent).

4D printing of smart scaffolds for bone regeneration: a systematic review.

&#xD;As a novel emerging technology, four-dimensional (4D) printing allows 3D-printed materials to change over time. This systematic review is conducted to evaluate the purpose, materials, physiomechanical, and biological properties of 4D-printed scaffolds used for bone tissue engineering.&#xD;Method and materials:&#xD;An electronic search was conducted following the PRISMA 2020 guidelines in PubMed, Scopus, Web of Science, and Google Scholar online databases limited to English articles until April 2024. Studies in which scaffolds were fabricated through 3D printing methods responding to external stimulation were included. The quality of in vitro and in vivo studies was evaluated through the modified CONSORT checklist and SYRCLE's risk of bias tool.&#xD;Results:&#xD;The full text of 57 studies were reviewed, and 15 studies met the inclusion criteria. According to the analyzed studies, most scaffolds responded to temperature changes showing shape memory effect. Polyurethane (PU) and poly(lactic acid) (PLA) were the most common shape memory polymers, and the most common fabrication method used was Fused Deposition Modeling (FDM).&#xD;Conclusion:&#xD;A comprehensive systematic review of the studies from the past 10 years demonstrated several findings: 1) Shape memory, drug delivery, and shape morphing are three general purposes of 4D printing for bone regeneration. 2) Smart materials used for 4D printing mostly consist of shape memory polymers. 3) Temperature changes account for the majority of stimulation used for 4D printing. 4) incorporating 4D printing principles does not have a negative impact on the physiomechanical properties of the designed scaffold. 5) The 4D-printed scaffolds show a higher osteogenic differentiation capacity than their identical 3D-printed structures in terms of bone regeneration.&#xD.

Evaluation of the Mechanical Properties of Provisional 3DPrinted Resin After Repair with Different Materials: An In-Vitro Study.

To evaluate the mechanical properties of the 3D printed provisional restoration material that was repaired using different materials. The bar specimens have been manufactured using three-dimensional printing technology in accordance with the ISO 10477:2020 standards and divided into 5 groups randomly. For repair material application and replacement on the standardized silicone mold, the test specimens were ground at the center by 1x2x2 mm. No grinding was done on the control group specimens. Flowable composite, bis-acrylic composite resin, polymethyl methacrylate resin, and temporary 3D printing resin are utilized as repair materials (n=16). The specimens underwent a three-point-bending (3PB) test, with a cross-head speed of 1mm/min, in order to assess their flexural strength (FS) and flexural modulus (FM). The data received statistical analysis with one-way ANOVA and Tukey test. A Weibull analysis was performed, and the Weibull modulus of specimens was calculated. Control group specimens were showed the highest FS (142±12.6 MPa) and FM (4497±1205 MPa) values. Among the test groups, the utilization of temporary 3D printing resin as a repair material exhibited the greatest FS (67±33.3 MPa) values and showed statistical significance when compared to all other groups. Repairing 3D-printed provisional resin material weakens its mechanical properties. However, utilizing the own resin made of 3D-printed provisional resin material can be an effective choice for implementing minor modifications and additions.

Exploring the impact of filament density on the responsiveness of 3D-Printed bolus materials for high-energy photon radiotherapy

Background3D-printed boluses in radiation therapy receive consideration for their ability to enhance treatment precision and patient comfort. Yet, thorough validation of 3D-printed boluses using various validation procedures and statistical analysis is missing. This study aims to determine the effectiveness of using 3D-printed boluses in radiation therapy. MethodThe CT Hounsfield Unit (HU) profiles of the 3D-printed materials were compared to those of the commercial bolus using the Eclipse Treatment Planning System (TPS) unit. Furthermore, absolute dose measurements were carried out to assess the efficacy of the 3D-printed samples by using concordance correlation coefficient to assess the agreement between 3D materials and the commercial bolus. ResultsThe average HU profiles of 3D-printed materials were: −144.53 (ABS), −124.40 (ASA), 9.55 (PLA-P), −140.79 (Polycarbonate), −68.58 (PLA-S), and −113.159 (PET-G), respectively. PDD scans showed that air gaps between the bolus and surface shifted the maximum dose depth. Whereas dosimetry has shown that ASA and Polycarbonate are different in attenuation from other tested filaments. This limitation could affect their performance in specific applications within radiation therapy. The final analysis, using the TPS-generated datasets to assess the area under the dose curve in the build-up zone of each 3D-bolus, excluded ABS. ConclusionsThe results from PDD scans and dose assessments offer compelling proof that 3D-printed boluses are effective for delivering surface dosage and are like commercially available boluses. Moreover, specific materials showed a statistically significant improvement in delivering the dose. The results highlight the capability of 3D-printed boluses to enhance the effectiveness of radiation therapy.

Surface characteristics, cytotoxicity, and microbial adhesion of 3D-printed hybrid resin-ceramic materials for definitive restoration

ObjectiveThis study investigated the surface properties, cytotoxicity, and microbial adhesion of 3D-printed specimens made from hybrid resin-ceramic materials intended for use in definitive crowns. MethodsDisc-shaped specimens were 3D-printed using six different hybrid resin-ceramic materials recommended for definitive restorations: Crowntec (CT), VarseoSmile Crown Plus (VS), Tera Harz TC-80DP Graphy (TH), C&B Permanent ODS (CB), Formlabs Permanent Crown (FP), and HeyGears (HG). Surface topography, surface roughness, and water contact angle values were measured for each material (n = 6). Cytotoxicity was assessed using direct contact and extract tests on human gingival fibroblasts (n = 4). Additionally, the adhesion of mixed oral bacteria to the surfaces of the specimens was evaluated by counting colony-forming units (CFUs) after a 2-hour incubation period (n=6). ResultsThe TH group exhibited significantly lower surface roughness (Ra: 0.28 ± 0.13 μm) compared to the other materials (CT: 1.87 ± 0.34 μm; VS: 1.13 ± 0.09 μm; CB: 2.91 ± 0.27 μm; FP: 2.50 ± 0.08 μm; HG: 1.50 ± 0.55 μm). The VS group had the highest water contact angle (129.5 ± 1.1°), indicating greater hydrophobicity, in contrast to the other groups (CT: 72.6 ± 2.1°; TH: 75.0 ± 0.3°; CB: 69.1 ± 0.2°; FP: 93.0 ± 1.6°; HG: 77.7 ± 0.3°). Cytotoxicity testing showed no harmful effects, as relative cell viability exceeded 70%, and lactate dehydrogenase (LDH) release remained below 30% for all materials. The TH specimens also demonstrated the lowest bacterial adhesion. ConclusionsThe surface characteristics of the tested resin-ceramic materials varied significantly, with TH showing the smoothest surface and the least bacterial adhesion. All materials were found to be non-toxic. Therefore, TH material has the potential to provide definitive restorations with less microbial adhesion. Clinical SignificanceThe type of resin-ceramic material significantly affects the surface properties of 3D-printed specimens. These findings are crucial for selecting the appropriate resin-ceramic material for definitive restorations.

Digitizing the Appearance of 3D Printing Materials Using a Spectrophotometer.

The conventional approach to appearance prediction for 3D printed parts is to print a thin slab of material and measure its reflectance or transmittance with a spectrophotometer. Reflectance works for opaque printing materials. Transmittance works for transparent printing materials. However, the conventional approach does not work convincingly for translucent materials. For these, we need to separate scattering and absorption. We suggest printing a collection of thin slabs of different thicknesses and using these in a spectrophotometer to obtain the scattering and absorption properties of the material. A model is fitted to the measured data in order to estimate the scattering and absorption properties. To this end, we compare the use of Monte Carlo light transport simulation and the use of an analytic model that we developed from the theory of radiative transfer in plane-parallel media. We assess the predictive capabilities of our method through a multispectral photo-render comparison based on the estimated optical properties.

Large scale analogue experiments in rock mechanics : new experimental facility, 3D-printed material and insertion of force transducers for stresses measurement.

Abstract The aim of this paper is to present a new experimental device that was designed to perform analogue rock mechanics experiments with 3D-printed material. The device consists in the creation of two rectangular excavations (mining tunnels) in slices of 3D sand printed material. This is a true-triaxial test device that allows us to study the mechanical behaviour of reduced scale models of underground structures. The experimental protocol entails the horizontal loading of the specimen, followed by the excavation of two galleries while the specimen is maintained under a constant load. The results of the test carried out in DiMiTri show a generally logical evolution of the sensors with an increase in vertical stresses induced by the presence of excavations. This paper discusses the upcoming challenges in terms of instrumentation that will be encountered, together with the new opportunities for future research.

Investigating the role of temperature and moisture on the degradation of 3D-printed polymethyl methacrylate dental materials through molecular dynamics simulations

This study aimed to comprehensively investigate the degradation behavior of 3D printed polymethyl methacrylate (PMMA) dental materials, with a specific focus on the influential factors of temperature and moisture, by employing molecular dynamics simulations. Owing to their aesthetic properties, 3D-printed PMMA dental materials play a pivotal role in dental applications. However, understanding their degradation mechanisms, particularly in the context of temperature and moisture variations, is crucial for their long-term durability. A Large-scale Atomic/Molecular Massively Parallel Simulator (LAMMPS) was utilized for the molecular dynamics simulations. The simulation setup included temperature variations from 300 to 600 K and relative humidity (RH) levels ranging from 20 to 100%. Various mechanical properties and structural changes were analyzed to determine the degradation behavior. Energetic profiling during equilibration and the subsequent temperature variations were studied. The spatial distribution of the mean squared displacement, non-bond energy, Young’s modulus, bending stress, and volume expansion coefficient of the particles were quantitatively analyzed, revealing temperature- and moisture-dependent trends. The study concluded that temperature and moisture significantly affected the degradation behavior of 3D-printed PMMA dental materials. Higher temperatures and increased humidity levels contribute to reduced mechanical strength and altered structural properties, emphasizing the importance of controlling environmental conditions during fabrication.

3D printable earth-based alkali activated “ink”: Effect of alkali concentration and binder-to-aggregate ratio

This research attempts to investigate the effect of activator concentration (4 mol/L (M) and 8M) and binder-to-aggregate (B:A) ratio (ranging from 1:1 to 1:3 by weight) on extrudability and buildability of 3D printable natural earth-based alkali-activated materials (EAAM). It is found that natural clay in soil, used to replace 25 % of M-sand, imparts higher thixotropy, evident from 90 to 100 % recovery in viscosity compared to 65–80 % for corresponding control (containing only M-sand and no soil). Presence of clay increases the dynamic yield stress than control but reduces the plastic viscosity by 80 – 90 % in EAAM compared to corresponding control where interlocking between sand particles resists smooth extrusion of the material. EAAMs made with 8M NaOH have higher flow retention and maintain 95–100 % recovery in viscosity for longer duration than 4M EAAM. This contributes to superior extrusion quality of 8M EAAM than 4M EAAM. The findings suggest that binder content can be reduced as concentration of NaOH is increased from 4M to 8M. This is evident from lower layer deformation (0.09 % of original height) under self-weight and higher 3D printed buildable height of at least 457 mm in 8M EAAM with B:A of 1:2 compared to a maximum of 375 mm for 4M EAAM at higher B:A of 1:1. Ratios of wet compressive strength to dry compressive strength vary between 0.92 and 1.09 in 8M EAAM compared to 0.79 – 0.85 for 4M EAAM at 28-day age, suggesting lower sensitivity to moisture due to improved clay stabilization. Based on the strength and moisture sensitivity, the developed material can serve as a low-carbon and durable alternative to Portland cement in the construction of masonry elements in buildings, including cavity walls, panels, flooring tiles and façade members.

Investigation of mechanical properties in FFF- produced PLA samples using the Erichsen test: application of definitive screening and RSM

Purpose This study aims to investigate how printing parameters affect the mechanical properties of specimens produced through fused filament fabrication, using the Erichsen test to assess deformation characteristics and material durability under stress. Design/methodology/approach Polylactic acid (PLA) specimens were printed and tested in accordance with the ISO 20482 standard. Definitive screening was conducted to identify the most influential process parameters. This study examined the effects of four key process parameters – number of layers, layer height, crossing angle and nozzle diameter – on force, distension, peak energy and energy to break. Each parameter was assessed at three levels and a large number of required experiments was managed by using response surface methodology (RSM). Findings This study revealed that the number of layers, layer height and crossing angle are the most significant factors that influence the mechanical properties of 3D-printed materials. The number of layers had the greatest impact on the peak force, contributing 44.25%, with thicker layers typically enhancing material strength. The layer height has a significant effect on energy absorption and deformation, with greater layer heights generally improving these properties. Nozzle diameter contributed only 1.10%, making it the least influential factor; however, its impact became more pronounced in interactions with other parameters. Originality/value This paper presents a comprehensive experimental investigation into the effects of process parameters on the crack strength and behavior of 3D-printed PLA specimens using the RSM method. The documented results can be used to develop optimization models aimed at achieving desired mechanical properties with reduced variation and uncertainty in the final product.

3D Printing with Self-Healing Materials and Applications

3D printing also called as the additive manufacturing. It is revolutionizing various industries by enabling the production of complex objects directly from digital models. This technology offers significant advantages over traditional manufacturing methods. Especially in reducing material waste and increased design flexibility. The range of 3D printing application contains healthcare to aerospace, reflecting its growing importance in modern society. Recently, 3D printing advancements have introduced in self-healing (SH) materials, it saved limitations related to the durability and repairability of printed objects. SH materials are categorized into external and internal systems. External SH materials use embedded healing agents that repair damage through chemical reactions, while internal systems rely on dynamic bonding within the material itself. This innovation not only extends the functional life of 3D printed items but also supports trends in mass customization and sustainability. This paper explores the mechanisms, types, and applications of SH materials in 3D printing, and mainly focus on their potential to enhance product longevity and functionality across medical, construction, and consumer goods sectors.

FDM 3D Printing and Properties of WF/PBAT/PLA Composites.

Fused deposition molding (FDM) is a commonly used 3D printing method, and polylactic acid (PLA) has become one of the most important raw materials for this technology due to its excellent warping resistance. However, its mechanical properties are insufficient. Polybutylene adipate terephthalate (PBAT) is characterized by high toughness and low rigidity, which can complement the performance of PLA. The biodegradable polymers produced by blending the two have thus been used to replace petroleum-based plastics in recent years, but the high cost of the blends has limited their wide applications. Introducing plant fibers into the blends can not only maintain biodegradability and improve the overall performance of the plastics but also reduce their costs greatly. In this study, the PBAT/PLA blends with a mass ratio of 70/30 were selected and mixed with wood flour (WF) to prepare ternary composites using a FDM 3D printing technique. The effects of WF dosage on the mechanical properties, thermal properties, surface wettability, and melt flowability of the composites were investigated. The results showed that the proper amount of WF could improve the tensile and flexural moduli of the composites, as well as the crystallinity and hydrophobicity of the printed specimens increased with the content of WF, while the melt flow rate decreased gradually. Compared to PBAT/PLA blends, WF/PBAT/PLA composites are less costly, and the composite containing 20 wt.% WF has the best comprehensive performance, showing great potential as raw material for FDM 3D printing.

Effect of temperature and relative humidity on hydrolytic degradation of additively manufactured PLA: Characterization and artificial neural network modeling

Understanding the long-term durability of 3D-printed polymeric materials under varying temperature and humidity conditions is essential for expanding their industrial applications. Therefore, it is critical to assess the impact of degradation on mechanical properties such as tensile strength. In this study, we manufactured specimens with dual orientations by additive manufacturing-based 3D printing and subjected them to accelerated degradation under various temperature and humidity conditions to evaluate their durability in degradation environments. Mechanical properties significantly decreased under the most severe conditions, with a maximum reduction of 76.7 % observed in molecular weight. The deconvolution of the molecular weight distribution and its correlation with mechanical properties were thoroughly investigated. We derived an equation representing the relationship between the peaks obtained from deconvoluting the molecular weight distribution and the tensile strength. Furthermore, to expedite and simplify tensile strength assessment, we trained an artificial neural network (ANN) model using tensile test results to construct a predictive model. The ANN utilized temperature, humidity, printing angle, and time as input data, with tensile strength as the output. Validation of this model demonstrated the capability to predict tensile strength accurately under different temperature and humidity conditions.

Precision 4D Printing of Multifunctional Olive Oil‐Based Acrylate Photo‐resin for Biomedical Applications

AbstractSince the advent of 3D printing technology, a significant effort has been made to develop new 3D printable materials. Despite the recent progress in the field of 3D printing, the limited availability of photoactive resins has motivated continuous research endeavors to develop novel photoresins with multifunctional capabilities. Herein a biobased photoresin derived is reported from modified olive oil, designed for high‐resolution solvent‐free 4D printing with multifunctional capabilities. The physicochemical properties of the printed polymers are fine‐tuned using acrylic acid as a diluent cum comonomer. The mechanical properties of the printed polymers are similar to various soft tissues, such as ligaments, articular cartilage, and soft collagenous bone, showcasing its potential for soft tissue engineering applications. While the excellent temperature‐responsive shape memory 4D attributes coupled with exceptional antimicrobial properties toward gram‐negative and gram‐positive bacteria highlight the multifunctional nature of the printed polymers. Moreover, the printed polymers exhibited outstanding hemocompatibility and good cytocompatibility toward mouse fibroblast cells, suggesting their potential soft tissue engineering applications. In sum, the newly developed biobased resin can be employed to minimize the environmental impact of additive manufacturing while being competitive with existing fossil‐based photoresins, thereby meeting the growing demand for advanced photoresins with superior high‐resolution printing and smart properties for biomedical applications.

Leveraging Blood Components for 3D Printing Applications Through Programmable Ink Engineering Approaches.

This study proposes a tunable ink engineering methodology to allow 3D printing processability of highly bioactive but otherwise low-viscous and unprintable blood-derived materials. The hypothesis relies on improving the viscoelasticity and shear thinning behavior of platelet lysates (PL) and albumins (BSA) solutions by covalent coupling, enabling simultaneous extrusion and photocrosslinking upon filament deposition. The available amine groups on proteins (PL and BSA) are exploited for coupling with carboxyl groups present in methacrylated proteins (hPLMA and BSAMA), by leveraging carbodiimide chemistry. This reaction enabled the creation of a pre-gel from these extremely low-viscous materials (≈ 1Pa), with precise tuning of the reaction, resulting in inks with a range of controlled viscosities and elasticities. Shape-fidelity analysis is performed on 3D-printed multilayered constructs, demonstrating the ability to reach clinically relevant sizes (>2cm in size). After photocrosslinking, the scaffolds showcased a mechanically robust structure with sustained protein release over time. Bioactivity is evaluated using human adipose-derived stem cells, resulting in increased viability and metabolic activity over time. The herein described research methodology widens the possibilities for the use of low-viscosity materials in 3D printing but also enables the direct application of patient and blood-derived materials in precision medicine.