Three-dimensional Printing Research Articles

Methods for optimizing additive technologies using the example of loaded plastic products

The article describes the development of methods for optimizing additive technologies (FDM printing), taking into account the loads acting on the body in question, in order to save materials and reduce production time, within the framework of robotics, shipbuilding and the development of water, land and air drones. An analysis of existing modification methods to strengthen models was carried out. Various methods of modifying 3D models for printing have been tested. Based on the tests, a universal method for strengthening parts for three-dimensional printing was proposed and developed. The method is based on the principle of creating spherical cavities inside the part in place of the most loaded areas of the part, which then, when creating G-code programs for the printer, will be surrounded by outer plastic walls, creating a seal inside the part. Inventor and Ansys stress analysis and topology analysis are used to identify areas requiring optimization, based on the results of which 3D models of the most loaded areas, or models of areas requiring reinforcement, were created. A software and hardware complex has been created for modifying three-dimensional models for 3D printing and a software has been developed to automate the main parts of the processing technique for finished parts - creating cavities based on a three-dimensional model of loaded zones.

Individual curved-needle interstitial template created using three-dimensional printing for brachytherapy for distal parauterine tumor recurrence.

Achieving a clinically acceptable dose distribution with commercial vaginal applicators for brachytherapy of recurrent parauterine tumors is challenging. However, the application of three-dimensional (3D) printing technology in brachytherapy has been widely acknowledged and can improve clinical treatment outcomes. This study aimed to introduce an individual curved-needle interstitial template (ICIT) created using 3D printing technology for high-dose-rate (HDR) brachytherapy with interstitial treatment to provide a clinically feasible approach to distal parauterine and vaginal cuff tumors. The entire workflow, including the design, optimization, and application, is presented. Ten patients with pelvic cancer recurrence were examined at our center. The vaginal topography was filled with gauze strips soaked in developer solution, and images were obtained using computed tomography (CT) and magnetic resonance imaging (MRI). Curved needle paths were designed, and ICITs were 3D-printed according to the high-risk clinical target volume (HRCTV) and vaginal filling model. The dose and volume histogram parameters of the HRCTV (V100, V200, D90, and D98) and organs at risk (OARs) (D2cc) were recorded. All patients completed interstitial brachytherapy treatment with the 3D-printed ICIT. One patient experienced vaginal cuff tumor recurrence, and nine patients experienced parametrial tumor recurrence (four on the left and five on the right). We used two to five interstitial needles, and the maximum angle of the curved needle was 40°. No source obstruction events occurred during treatment of these 10 patients. The doses delivered to the targets and OARs of all patients were within the dose limits and based on clinical experience at our center. The ICIT is a treatment option for patients with distal parauterine tumor recurrence. This method addresses the limitations of vaginal intracavitary and standard interstitial applicators. The ICIT has the advantages of biocompatibility, personalization, and magnetic resonance imaging compatibility.

Three-Dimensional Printing by Vat Photopolymerization on Textile Fabrics: Method and Mechanical Properties of the Textile/Polymer Composites

Composites of textile fabrics and 3D-printed layers have been investigated thoroughly during the last decade. Usually, material extrusion such as the fused deposition modeling (FDM) technique is used to build such composites, revealing challenges in preparing form-locking connections between both materials due to the highly viscous polymer melt, which can hardly be pressed into textile fabrics. Resins used for 3D printing by vat photopolymerization, i.e., for stereolithography (SLA), are less viscous and can thus penetrate deeper into textile fabrics; however, fixing a textile on the printing bed that is fully dipped into the resin is more complicated. Here, we present one possible solution to easily fix textile fabrics for SLA printing with consumer printers according to the digital light processing (DLP) sub-method. Also, we show the results of a study of the mechanical properties of the resulting textile/polymer composites, as revealed by three-point bending tests.

Preparation and In Vitro Evaluation of Montelukast Sodium-Loaded 3D Printed Orodispersible Films for the Treatment of Asthma.

This research aims to produce orodispersible films (ODFs) and determine their potential use in the oral delivery of montelukast sodium for asthma treatment and allergic rhinitis. ODFs were successfully developed by Three-dimensional (3D) printing using propylene glycol (PG), and hydroxypropyl methylcellulose (HPMC), polyethylene glycol 400 (PEG). Finally, the amount of montelukast sodium in the ODFs was 5% (w/w). Drug-excipients compatibility with Fourier Transformed Infrared (FTIR) spectroscopy, mass uniformity, thickness, disintegration time, folding endurance, moisture absorption, pH, in vitro drug release (dissolution), drug content, moisture loss, moisture content, mechanical properties, and cytotoxicity studies were performed on the prepared films. All formulations disintegrated in approximately 40 s. Over 98% of drug release from all films within 2 min was confirmed. It was reported that Fm1-4 (8% HPMC and 1% PEG) and Fm2-4 (10% HPMC and 3% PEG) are more suitable for drug content, but Fm2-4 may be the ideal formulation considering its durability and transportability properties. Based on the characterization results and in vitro release values, the montelukast sodium ODF can be an option for other dosage forms. It was concluded that the formulations did not show toxic potential by in vitro cytotoxicity study with 3T3 cells. This new formulation can efficiently treat allergic rhinitis and asthma diseases.

Light-based 3D printing of stimulus-responsive hydrogels for miniature devices: recent progress and perspective

AbstractMiniature devices comprising stimulus-responsive hydrogels with high environmental adaptability are now considered competitive candidates in the fields of biomedicine, precise sensors, and tunable optics. Reliable and advanced fabrication methods are critical for maximizing the application capabilities of miniature devices. Light-based three-dimensional (3D) printing technology offers the advantages of a wide range of applicable materials, high processing accuracy, and strong 3D fabrication capability, which is suitable for the development of miniature devices with various functions. This paper summarizes and highlights the recent advances in light-based 3D-printed miniaturized devices, with a focus on the latest breakthroughs in light-based fabrication technologies, smart stimulus-responsive hydrogels, and tunable miniature devices for the fields of miniature cargo manipulation, targeted drug and cell delivery, active scaffolds, environmental sensing, and optical imaging. Finally, the challenges in the transition of tunable miniaturized devices from the laboratory to practical engineering applications are presented. Future opportunities that will promote the development of tunable microdevices are elaborated, contributing to their improved understanding of these miniature devices and further realizing their practical applications in various fields. Graphic abstract

Silver Nanoparticles in 3D Printing: A New Frontier in Wound Healing.

This review examines the convergence of silver nanoparticles (AgNPs), three-dimensional (3D) printing, and wound healing, focusing on significant advancements in these fields. We explore the unique properties of AgNPs, notably their strong antibacterial efficacy and their potential applications in enhancing wound recovery. Furthermore, the review delves into 3D printing technology, discussing its core principles, various materials employed, and recent innovations. The integration of AgNPs into 3D-printed structures for regenerative medicine is analyzed, emphasizing the benefits of this combined approach and identifying the challenges that must be addressed. This comprehensive overview aims to elucidate the current state of the field and to direct future research toward developing more effective solutions for wound healing.

3D printing: Changing the landscape of orthodontics

This paper aims to elucidate how three-dimensional (3D) printing technology has greatly impacted orthodontic practice, marking a significant advancement in planning treatment, fabricating appliances, and patient care. The integration of digital technologies, such as digital cephalogram, digital photography, intraoral and facial scanners, desktop scanners, cone-beam computed tomography (CBCT), and 3D printing, has significantly enhanced the efficiency, accuracy, consistency, and predictability of treatment outcomes. The advent of 3D printing in dental and orthodontic treatment has introduced a new era marked by precision, efficiency, and customised appliances, empowering practitioners to achieve superior results for their patients. Some of its applications in orthodontics include manufacturing clear aligner trays, surgical guides for miniscrew insertion and corticotomy, splints for orthognathic surgery, and retainers.

Oxime esters: Potential alternatives to phosphine oxides, for overcoming oxygen inhibition in material jetting applications

Material jetting technology is emerging as a prominent technique within the additive manufacturing domain for printing multi-material objects. Despite its various advantages, including high printing resolution, oxygen inhibition remains the main issue for UV-curable materials. Oxime esters are interesting photoinitiators for this application due to their ability to undergo a photocleavage reaction followed by decarboxylation, limiting the diffusion of oxygen. A series of four commercially available oxime esters were studied as Type I photoinitiators, with the photoinitiating ability and photochemical properties of two of them never having been investigated before. Initially, their UV–visible absorption properties were studied, revealing significant absorption up to 420nm. Photopolymerization kinetic studies indicate that the oxime esters can outperformed benchmark photoinitiators such as phenylbis(2,4,6-trimethylbenzoyl)phosphine oxide (BAPO) by reaching around 80% of double bond conversion in 12µm layer under air (for O-16) against 60% for BAPO under the same conditions. Finally, the oxime esters were tested in 3D-inkjet printing applications, displaying highly promising results with tack-free surfaces.

Dissipative Particle Dynamics of Nano-Alumina Agglomeration in UV-Curable Inks.

Ultraviolet (UV) ink is a primary type of ink used in additive manufacturing with 3D inkjet printing. However, ink aggregation presents a challenge in nano-inkjet printing, affecting the stability and quality of the printing fluid and potentially leading to the clogging of nanometer-sized nozzles. This paper utilizes a Dissipative Particle Dynamics (DPD) simulation to investigate the aggregation behavior of alumina in a blend of 1,6-Hexanediol diacrylate (HDDA) and Trimethylolpropane triacrylate (TMPTA). By analyzing the effects of solid content, polymer component ratios, and dispersant concentration on alumina aggregation, the optimal ink formulation was identified. Compared to traditional experimental methods, DPD simulations not only reduce experimental costs and time but also reveal particle aggregation mechanisms that are difficult to explore through experimental methods, providing a crucial theoretical basis for optimizing ink formulations. This study demonstrates that alumina ceramic ink achieves optimal performance with a solid content of 20%, an HDDA-to-TMPTA ratio of 4:1, and 9% oleic acid as a dispersant.

Design and Manufacturing of Dielectric Resonators via 3D Printing of Composite Polymer/Ceramic Filaments.

Rapid technological advancements in recent years have opened the door to innovative solutions in the field of telecommunications and wireless systems; thus, new materials and manufacturing methods have been explored to satisfy this demand. This paper aims to explore the application of low-cost, commercially available 3D-printed ceramic/polymer composite filaments to design dielectric resonators (DRs) and check their suitability for use in high-frequency applications. Three-dimensional printing was used to fabricate the three-dimensional dielectric resonant prototypes. The filaments were characterized in terms of their thermal and mechanical properties and quality of printability. Additionally, the filaments' dielectric properties were analyzed, and the prototypes were designed and simulated for a target frequency of ~2.45 GHz. Afterward, the DRs were successfully manufactured using the 3D printing technique, and no post-processing techniques were used in this study. A simple and efficient feeding method was used to finalize the devices, while the printed DRs' reflection coefficient (S11) was measured. Results on prototype size, manufacture ease, printability, cost per volume, and bandwidth (BW) were used to evaluate the materials' suitability for high-frequency applications. This research presents an easy and low-cost manufacturing process for DRs, opening a wide range of new applications and revolutionizing the manufacturing of 3D-printed high-frequency devices.

Simulation of intra-chamber processes in a low-thrust rocket engine with a hydrogen-air mixture and counterflow cooling

The principles and methods of improvement of thrust, efficiency and cooling of rocket engines for space flight safety are of great interest for aerospace industry. The development of reliable and durable low-thrust rocket engines for space missions seems to be one of the important areas of development of the rocket and space industry. Issues related to the implementation of a new direction related to the design of propulsion systems for orientation systems of upper stages of launch vehicles using environmentally friendly fuel components are considered. A mathematical model is developed and numerical modelling of processes in the combustion chamber of a low-thrust rocket engine with gaseous fuel components (hydrogen and oxygen) is carried out. The model takes into account the presence of a cooling jacket. The mathematical model includes the effects of turbulence, combustion of a gaseous fuel mixture, kinetics of hydrogen combustion, and radiation. As a result of calculations, distributions of flow quantities in the combustion chamber and thermal loads on its walls are obtained. The influence of hydrogen mass flow rate on the efficiency of the working process and the dependence of thrust on hydrogen mass flow rate are discussed. The results of numerical modelling are compared with the data of a physical experiment obtained through fire tests of an engine model made of stainless steel on a three-dimensional printer.

Tailoring the Thermoelectric Properties of 3D-Printed n-Type Bi1.7Sb0.3Te3 with Incorporated Edge-Oxidized Graphene.

Using three-dimensional (3D) printing technology to fabricate Bi2Te3-based thermoelectric (TE) generators opens a potential way to create shape-conformable devices capable of recovering waste heat from thermal energy sources with diverse surface morphologies. However, pores formed in 3D-printed Bi2Te3-based materials by the removal of the organic ink binder result in unsatisfactory performance compared to the bulk materials, which has limited the widespread application of the ink-based 3D printing process. Furthermore, managing the volatile Se element in the n-type materials poses significant technological challenges compared to the p-type counterparts, resulting in a scarcity of research on 3D printing of n-type Bi2Te3. Here, we synthesized edge-oxidized graphene (EOG)-incorporated Se-free n-type Bi1.7Sb0.3Te3 (BST) using a direct ink writing (DIW) process with a binder-free novel ink. The incorporated EOG provides connectivity between small BST grains separated by pores and induces a bimodal-like grain structure during the DIW and sintering process. The optimal EOG content of 0.1 wt % in 3D-printed n-type BST simultaneously achieved both carrier transport control and active phonon scattering, due to its unique microstructure. A maximum ZT of 0.71 was obtained in the 0.1 wt % EOG/BST materials at 448 K, comparable to commercial bulk n-type Bi2Te3-based materials. Further, a single-element device composed of the EOG-BST material exhibited a 2-fold improvement in performance compared to pure-BST. These results open a technological route for the application of 3D printing technology for ink-based TE materials.

Phytotherapeutic Hierarchical PCL-Based Scaffolds as a Multifunctional Wound Dressing: Combining 3D Printing and Electrospinning.

This study focuses on developing hybrid scaffolds incorporating phytotherapeutic agents via a combination of three-dimensional (3D) printing and electrospinning to enhance mechanical properties and provide antibacterial activity, in order to address the limitations of traditional antibiotics. In this regard, 3D-printed polycaprolactone (PCL) struts are first fabricated using fused deposition modeling (FDM). Then, alkaline surface treatment is applied to improve the adhesion of electrospun nanofibers. Finally, peppermint oil (PEP) or clove oil (CLV)-incorporated PCL-gelatin (GEL) electrospun nanofibers are collected on top of the 3D-printed PCL scaffolds by electrospinning. Incorporating PEP or CLV into PCL-GEL electrospun nanofibers enhances the scaffold's layer detachment and adhesion force. In addition, the DPPH free radical scavenging activity assay indicates that incorporating PEP or CLV improves the antioxidant properties of the scaffolds. Further, antibacterial activity results reveal that PEP or CLV incorporated scaffolds exhibit inhibition against Staphylococcus aureus and Escherichia coli bacteria. Moreover, anti-inflammatory assays show that scaffolds reduce the concentration of nitric oxide (NO) released from Raw 264.7 macrophage-like cells. On the other hand, the phytotherapeutic hierarchical scaffolds have no toxic effect on normal human dermal fibroblast (NHDF) cells, and PEP or CLV enhance cell attachment and proliferation. Overall, incorporating natural phytotherapeutic agents into hierarchical scaffolds shows promise for advancing wound healing applications.

Fabrication of functional surfaces using layer height method in material extrusion type 3D printing

Various layer stacking methods have been employed in material extrusion type three-dimensional (3D) printing to utilize their potential for addressing the inherent technological limitation of reduced surface quality due to layer stacking. The process involved fabricating a material extrusion type 3D printed mold using diverse layer height-changing methods and subsequently replicating the surface pattern with the polymer. This approach is called the layer height method (LHM) and comprises three distinct variations. The first method involves altering the height of the individual layers to generate diverse surface morphologies and, consequently, varying the range of water contact angles. The second method focuses on rapid layer height changes to facilitate liquid deposition within regions with low contact angles. Finally, a layer height gradient was systematically established within the mold, resulting in a wettability gradient surface capable of controlling the movement of water droplets across the surface. The performance of these functional surfaces was successfully validated using various experimental methods. This study introduces a manufacturing technique based on changing layer heights within the framework of material extrusion-type 3D printing technology. A wide range of intricate and diverse functional surfaces can be produced by extending the manufacturing method proposed in this study to 3D printing technologies beyond the scope of material extrusion type 3D printing.

Three-Dimensional Printing Technology Based on Digital Orthopedics: 5-Point Positioning Point-Contact Pedicle Navigation Template in the Case of Scoliosis and Complex Pedicle.

Imperfect fitting of the navigation template leads to prolonged surgery time and increased blood loss. These problems have not been effectively addressed in previous research. This study explores the efficacy of a novel 5-point positioning point-contact pedicle navigation template in complex pedicle situations in scoliosis. This study employed a retrospective controlled design. From November 2019 to November 2023, 28 patients with scoliosis and complex pedicle were selected and underwent scoliosis correction surgery. A 5-point positioning point-contact pedicle navigation template was used intraoperatively to guide pedicle screw placement. Matched with 56 historical cases as a control group. The analysis included screw placement time, screw placement bleeding volume, fluoroscopy frequency, manual repositioning frequency, screw placement accuracy and grade, screw placement complications, and main curve correction rate. Continuous variables were compared using the independent samples t-test. Categorical data were analyzed with the chi-square test. All 28 patients successfully underwent surgery, with a total of 268 pedicle screws placed. The surgery duration ranged from 220 to 410 min, with an average of (283.16 ± 51.26) min. Intraoperative blood loss ranged from 630 to 1900 mL, with an average of (902.17 ± 361.25) mL. Pedicle screw placement time ranged from 60 to 130 min, with an average of (85.24 ± 24.65) min. Pedicle screw placement bleeding volume ranged from 40 to 180 mL, with an average of (76.47 ± 42.65) mL. Fluoroscopy frequency ranged from 3 to 7 times, with an average of (4.31 ± 1.14) times. Manual repositioning frequency ranged from 0 to 2 times, with an average of (0.46 ± 0.58) times. Pedicle screw placement grades: Grade I: 237 screws; Grade II: 25 screws; Grade III: 6 screws; Grade IV: 0 screws. There were no screw-related complications. The correction rate ranged from 46% to 68%, with an average of (55.83 ± 9.22)%. Compared to the experienced screw group, the differences in screw placement time, screw placement bleeding volume, fluoroscopy procedures, and manual redirections were statistically significant (p < 0.05). The 5-point positioning point-contact pedicle navigation template features a claw-like structure that securely adapts to various deformed vertebral facet joints, avoiding drift phenomena and ensuring accurate screw placement. Its pointed contact structure with the lamina of the spine avoids extensive and complete detachment of posterior structures, reducing blood loss, surgery time, and trauma. Predesigned pedicle screw entry points and directions reduce fluoroscopy frequency and surgery time.

3D inkjet printing of hybrid electroactive ink based on molecularly imprinted polymers for lipopolysaccharides detection

A hybrid electroactive ink based on molecularly imprinted polymer (MIP) hollow microparticles, zinc oxide nanoparticles (ZnO NPs) and conductive carbon paste (CP) is reported herein for the first time. The MIP/ZnO NPs/CP and corresponding non-imprinted NIP/ZnONPs/CP modified inks were screen-printed on plastic substrates via 3D inkjet technology to cover around 40 working screen-printed carbon electrodes (SPCE) pieces in a single batch. The custom-made electrochemical MIP/ZnONPs/CP@SPCE sensor was designed for the detection of bacterial endotoxins, i.e., lipopolysaccharides (LPS), derived from Pseudomonas aeruginosa. Hollow MIP silica microparticles with specific properties for 3D printing application, in terms of granulation and morphology, were synthesized via sol-gel method using tetraethyl orthosilicate and (3-aminopropyl) triethoxysilane as monomers. Following the structural and morphological characterization of microparticles, the evaluation of template rebinding indicated a clear specificity of MIPs for LPS compared to the NIPs. Hybrid MIP/ZnONPs/CP and NIP/ZnONPs/CP inks were characterized using morphological and structural methods, which confirmed a viscosity of 25.000 mPa.s, a granulation of <20 µm, and a solid powder content of <27 %, as well as a homogenous incorporation of MIP particles and ZnONPs in the conductive CP. Finally, the electrochemical evaluation of the modified MIP/ZnONPs/CP@SPCE sensor revealed a good sensitivity to LPS molecules in PBS at pH 7.4, in the linear working range 1 - 100 µM, where a 0.058 µM limit of detection (LOD) and a response time less than or equal to 1 min were determined. The selectivity of the MIP/ZnONPs/CP@SPCE sensor towards LPS from Salmonella enterica and Escherichia coli was also assessed, highlighting a clear difference between these structural resembling species.

The Bony Nasal Cavity and Paranasal Sinuses of Big Felids and Domestic Cat: A Study Using Anatomical Techniques, Computed Tomographic Images Reconstructed in Maximum-Intensity Projection, Volume Rendering and 3D Printing Models.

This study aims to develop three-dimensional printing models of the bony nasal cavity and paranasal sinuses of big and domestic cats using reconstructed computed tomographic images. This work included an exhaustive study of the osseous nasal anatomy of the domestic cat carried out through dissections, bone trepanations and sectional anatomy. With the use of OsiriX viewer, the DICOM images were postprocessed to obtaining maximum-intensity projection and volume-rendering reconstructions, which allowed for the visualization of the nasal cavity structures and the paranasal sinuses, providing an improvement in the future anatomical studies and diagnosis of pathologies. DICOM images were also processed with AMIRA software to obtain three-dimensional images using semiautomatic segmentation application. These images were then exported using 3D Slicer software for three-dimensional printing. Molds were printed with the Stratasys 3D printer. In human medicine, three-dimensional printing is already of great importance in the clinical field; however, it has not yet been implemented in veterinary medicine and is a technique that will, in the future, in addition to facilitating the anatomical study and diagnosis of diseases, allow for the development of implants that will improve the treatment of pathologies and the survival of big felids.

Fractal-fractional model for the receptor in a 3D printing system

A critical hurdle in three-dimensional printing is the low printing accuracy. In particular, the deformation of the printed object on the receptor makes accurate printing impossible due to insufficient solvent evaporation. We address this challenge by establishing a Murray-like receptor to control the morphology of the printed object, which can be used for accurate printing through efficient residual energy absorption and active vibration attenuation. A fractal oscillator is established and He’s frequency formulation is used to reveal the fractal response of the Murray-like receptor, and an experiment was carried out to show that the receptor system can keep the printed object in good shape without any deformation.

Finite-element analysis of different fixation types after Enneking II + III pelvic tumor resection

The current primary treatment approach for malignant pelvic tumors involves hemipelvic prosthesis reconstruction following tumor resection. In cases of Enneking type II + III pelvic tumors, the prosthesis necessitates fixation to the remaining iliac bone. Prevailing methods for prosthesis fixation include the saddle prosthesis, ice cream prosthesis, modular hemipelvic prosthesis, and personalized prosthetics using three-dimensional printing. To prevent failure of hemipelvic arthroplasty protheses, a novel fixation method was designed and finite element analysis was conducted. In clinical cases, the third and fourth sacral screws broke, a phenomenon also observed in the results of finite element analysis. Based on the original surgical model, designs were created for auxiliary dorsal iliac, auxiliary iliac bottom, auxiliary sacral screw, and auxiliary pubic ramus fixation. A nonlinear quasi-static finite element analysis was then performed under the maximum load of the gait cycle, and the results indicated that assisted sacral dorsal fixation significantly reduces stress on the sacral screws and relative micromotion exceeding 28 μm. The fixation of the pubic ramus further increased the initial stability of the prosthesis and its interface osseointegration ability. Therefore, for hemipelvic prostheses, incorporating pubic ramus support and iliac back fixation is advisable, as it provides new options for the application of hemipelvic tumor prostheses.

Conceptual Design Process of a Missile Model and Production Using Additive Manufacturing Method

This study focuses on air-to-ground missile systems, which are widely used in Turkey and around the world and are becoming increasingly important. The development of missile systems takes into account various requirements defined by the end user. It is important to identify a system and its subcomponents that fully meet the requirements. This study analyzes an air-to-ground missile system and its main subcomponents identified through the conceptual design method based on the systematic design approach proposed by Pahl and Beitz. The aim is to determine the feasibility of obtaining an optimal solution that meets the requirements set by the conceptual design method. The missile design’s optimal solution was modeled using SolidWorks software. A three-dimensional (3D) printer with FDM production technology was used to produce a prototype of the computer-modeled design. ABS and ABS-plastic blend filaments were preferred due to their material properties in the FDM production process. During the printing stage, the filament and output settings of the model were determined using the 3D printer’s interface program. The filaments were then extruded through a nozzle, following the cross-sectional geometry of the part. The resulting model was printed in pieces and assembled with a tolerance of 0.1mm. This process resulted in a 3D model of the missile, which was created to represent the system structure in different colours. The study demonstrates that the conceptual design method can be used to develop innovative and meaningful missile models.