Methods for optimizing additive technologies using the example of loaded plastic products

Abstract

The article describes the development of methods for optimizing additive technologies (FDM printing), taking into account the loads acting on the body in question, in order to save materials and reduce production time, within the framework of robotics, shipbuilding and the development of water, land and air drones. An analysis of existing modification methods to strengthen models was carried out. Various methods of modifying 3D models for printing have been tested. Based on the tests, a universal method for strengthening parts for three-dimensional printing was proposed and developed. The method is based on the principle of creating spherical cavities inside the part in place of the most loaded areas of the part, which then, when creating G-code programs for the printer, will be surrounded by outer plastic walls, creating a seal inside the part. Inventor and Ansys stress analysis and topology analysis are used to identify areas requiring optimization, based on the results of which 3D models of the most loaded areas, or models of areas requiring reinforcement, were created. A software and hardware complex has been created for modifying three-dimensional models for 3D printing and a software has been developed to automate the main parts of the processing technique for finished parts - creating cavities based on a three-dimensional model of loaded zones.