3D Device Research Articles

Solid waste-derived solar desalination devices: Enhanced efficiency in water vapor generation and diffusion

Water scarcity and waste pollution are serious global challenges due to the rapid development of the global economy and population growth. A win–win strategy to address the water crisis and reduce pollution is to use waste materials as low-carbon and eco-friendly photothermal materials for solar-driven desalination. Steel slag, an abundant industrial waste product, has excellent thermal conductivity. Enhancing its light absorption and hydrophilicity could enable the creation of efficient and economical solar seawater desalination devices. In this study, our research introduces a 3D desalination device using this modified slag, achieving a consistent evaporation rate fluctuating around 29 kg m-2h−1 at 4 m s−1 wind speed for five days. This breakthrough can be attributed to the excellent light-to-heat conversion of the modified steel slag, coupled with the synergistic interaction between the porous evaporator and wind, culminating in efficient steam evaporation and diffusion. Life Cycle Analysis (LCA) reveals that the carbon emissions of the modified steel slag for desalinating each ton of seawater are only 2.20 kg CO2-eq, indicating superior prospects for carbon reduction compared to the reverse osmosis (RO) and Multi-Stage Flash Desalination (MSF) processes.

A fast in silico model for preoperative risk assessment of paravalvular leakage.

In silico simulations can be used to evaluate and optimize the safety, quality, efficacy and applicability of medical devices. Furthermore, in silico modeling is a powerful tool in therapy planning to optimally tailor treatment for each patient. For this purpose, a workflow to perform fast preoperative risk assessment of paravalvular leakage(PVL) after transcatheter aortic valve replacement (TAVR) is presented in this paper. To this end, a novel, efficient method is introduced to calculate the regurgitant volume in a simplified, but sufficiently accurate manner. A proof of concept of the method is obtained by comparison of the calculated results with results obtained from in vitro experiments. Furthermore, computational fluid dynamics (CFD) simulations are used to validate more complex stenosis scenarios. Comparing the simplified leakage model to CFD simulations reveals its potential for procedure planning and qualitative preoperative risk assessment of PVL. Finally, a 3D device deployment model and the efficient leakage model are combined to showcase the application of the presented leakage model, by studying the effect of stent size and the degree of stenosis on the regurgitant volume. The presented leakage model is also used to visualize the leakage path. To generalize the leakage model to a wide range of clinical applications, further validation on a large cohort of patients is needed to validate the accuracy of the model's prediction under various patient-specific conditions.

Emerging van der Waals Dielectrics of Inorganic Molecular Crystals for 2D Electronics.

In the landscape of continuous downscaling metal-oxide-semiconductor field-effect transistors, two-dimensional (2D) semiconductors with atomic thinness emerge as promising channel materials for ultimate scaled devices. However, integrating compatible dielectrics with 2D semiconductors, particularly in a scalable way, remains a critical challenge that hinders the development of 2D devices. Recently, 2D inorganic molecular crystals (IMCs), which are free of dangling bonds and possess excellent dielectric properties and simplicity for scalable fabrication, have emerged as alternatives for gate dielectric integration in 2D devices. In this Perspective, we start with the introduction of structure and synthesis methods of IMCs and then discuss the explorations of using IMCs as the dielectrics, as well as some remaining relevant issues to be unraveled. Moreover, we look at the future opportunities of IMC dielectrics in 2D devices both for practical applications and fundamental research.

Merging BioActuation and BioCapacitive properties: A 3D bioprinted devices to self-stimulate using self-stored energy

Biofabrication of three-dimensional (3D) cultures through the 3D Bioprinting technique opens new perspectives and applications of cell-laden hydrogels. However, to continue with the progress, new BioInks with specific properties must be carefully designed. In this study, we report the synthesis and 3D Bioprinting of an electroconductive BioInk made of gelatin/fibrinogen hydrogel, C2C12 mouse myoblast and 5% w/w of conductive poly (3,4-ethylenedioxythiophene) nanoparticles (PEDOT NPs). The influence of PEDOT NPs, incorporated in the cell-laden BioInk, not only showed a positive effect in cells viability, differentiation and myotube functionalities, also allowed the printed constructs to behaved as BioCapacitors. Such devices were able to electrochemically store a significant amount of energy (0.5 mF/cm2), enough to self-stimulate as BioActuator, with typical contractions ranging from 27 to 38 μN, during nearly 50 min. The biofabrication of 3D constructs with the proposed electroconductive BioInk could lead to new devices for tissue engineering, biohybrid robotics or bioelectronics.

Integrated Sandwich-Paper 3D Cell Sensing Device to In Situ Wirelessly Monitor H2O2 Released from Living Cells.

Point-of-care testing (POCT) has attracted great interest because of its prominent advantages of rapidness, precision, portability, and real-time monitoring, thus becoming a powerful biomedical device in early clinical diagnosis and convenient medical treatments. However, its complicated manufacturing process and high expense severely impede mass production and broad applications. Herein, an innovative but inexpensive integrated sandwich-paper three-dimensional (3D) cell sensing device is fabricated to in situ wirelessly detect H2O2 released from living cells. The paper-based electrochemical sensing device was constructed by a sealed sandwiched bottom plastic film/fiber paper/top hole-centered plastic film that was printed with patterned electrodes. A new (Fe, Mn)3(PO4)2/N-doped carbon nanorod was developed and immobilized on the sensing carbon electrode while cell culture solution filled the exposed fiber paper, allowing living cells to grow on the fiber paper surrounding the electrode. Due to the significantly shortening diffusion distance to access the sensing sites by such a unique device and a rationally tuned ratio of Fe2+/Mn2+, the device exhibits a fast response time (0.2 s), a low detection limit (0.4 μM), and a wide detection range (2-3200 μM). This work offers great promise for a low-cost and highly sensitive POCT device for practical clinic diagnosis and broad POCT biomedical applications.

Numerical Evaluation of the Elastic Moduli of AlN and GaN Nanosheets.

Two-dimensional (2D) nanostructures of aluminum nitride (AlN) and gallium nitride (GaN), called nanosheets, have a graphene-like atomic arrangement and represent novel materials with important upcoming applications in the fields of flexible electronics, optoelectronics, and strain engineering, among others. Knowledge of their mechanical behavior is key to the correct design and enhanced functioning of advanced 2D devices and systems based on aluminum nitride and gallium nitride nanosheets. With this background, the surface Young's and shear moduli of AlN and GaN nanosheets over a wide range of aspect ratios were assessed using the nanoscale continuum model (NCM), also known as the molecular structural mechanics (MSM) approach. The NCM/MSM approach uses elastic beam elements to represent interatomic bonds and allows the elastic moduli of nanosheets to be evaluated in a simple way. The surface Young's and shear moduli calculated in the current study contribute to building a reference for the evaluation of the elastic moduli of AlN and GaN nanosheets using the theoretical method. The results show that an analytical methodology can be used to assess the Young's and shear moduli of aluminum nitride and gallium nitride nanosheets without the need for numerical simulation. An exploratory study was performed to adjust the input parameters of the numerical simulation, which led to good agreement with the results of elastic moduli available in the literature. The limitations of this method are also discussed.

Topology observing 3D device reconstruction from continuous-sweep limited angle fluoroscopy.

Minimally invasive procedures usually require navigating a microcatheter and guidewire through endoluminal structures such as blood vessels and airways to sites of the disease. For numerous clinical applications, two-dimensional (2D) fluoroscopy is the primary modality used for real-time image guidance during navigation. However, 2D imaging can pose challenges for navigation in complex structures. Real-time 3D visualization of devices within the anatomic context could provide considerable benefits for these procedures. Continuous-sweep limited angle (CLA) fluoroscopy has recently been proposed to provide a compromise between conventional rotational 3D acquisitions and real-timefluoroscopy. The purpose of this work was to develop and evaluate a noniterative 3D device reconstruction approach for CLA fluoroscopy acquisitions, which takes into account endoluminal topology to avoid impossible paths between disconnectedbranches. The algorithm relies on a static 3D roadmap (RM) of vessels or airways, which may be generated from conventional cone beam CT (CBCT) acquisitions prior to navigation. The RM is converted to a graph representation describing its topology. During catheter navigation, the device is segmented from the live 2D projection images using a deep learning approach from which the centerlines are extracted. Rays from the focal spot to detector pixels representing 2D device points are identified and intersections with the RM are computed. Based on the RM graph, a subset of line segments is selected as candidates to exclude device paths through disconnected branches of the RM. Depth localization for each point along the device is then performed by finding the point closest to the previous 3D reconstruction along the candidate segments. This process is repeated as the projection angle changes for each CLA image frame. The approach was evaluated in a phantom study in which a catheter and guidewire were navigated along five pathways within a complex vessel phantom. The result was compared to static cCBCT acquisitions of the device in the finalposition. The average root mean squared 3D distance between CLA reconstruction and reference centerline was mm. The Euclidean distance at the device tip was mm. The correct pathway was identified during reconstruction in of frames ( ). The percentage of 3D device points reconstructed inside the 3D roadmap was with an average distance of mm between the device points outside the roadmap and the nearest point within theroadmap. This study demonstrates the feasibility of reconstructing curvilinear devices such as catheters and guidewires during endoluminal procedures including intravascular and transbronchial interventions using a noniterative reconstruction approach for CLA fluoroscopy. This approach could improve device navigation in cases where the structure of vessels or airways is complex and includes overlappingbranches.

Process implications on the stability and reliability of 300 mm FAB MoS2 field-effect transistors

Recent advances in fabricating field-effect transistors with MoS2 and other related two-dimensional (2D) semiconductors have inspired the industry to begin with the integration of these emerging technologies into FAB-compatible process flows. Just like in the lab research on 2D devices performed in the last decade, focus during development is typically put on pure technology-related issues, such as low-temperature growth methods of large-area 2D films on target substrates, damage-free transfer from sacrificial substrates and growth of top-gate oxides. With maturing technology, the problem of stability limitations caused by oxide traps is gradually coming into focus now. Thus, here we report an in-depth analysis of hysteresis and bias-temperature instabilities for MoS2 FETs fabricated using a 300 mm FAB-compatible process. By performing a comprehensive statistical analysis on devices with top gate lengths ranging between 18 nm and 10 μm, we demonstrate that aggressive scaling results in additional stability problems, likely caused by defective edges of the scaled top gates, in particular at higher operation temperatures. These are important insights for understanding and addressing the stability limitations in future nanoscale 2D FETs produced using FAB process lines.

Black kitchen waste based solar evaporator employing radiative cooling film as difffuse substrate for efficient desalination

Many substances looks black often means that these substance can completely absorb ultraviolet radiation and Visible incident light (UV). Ultraviolet and visible light account for 57 % of the incident energy of the sun. There are many substances that looks black, but have not been paid attention in the field of photothermal interface evaporation. Based on the above discussion, this paper selects the waste black round plastic lunch box and a piece of black garbage bag as solar photothermal materials to make a solar desalination device, and proves that these black garbage can be recycled and reused to make an interface solar evaporator. In this paper, a 2D desalination device with photothermal interface evaporation for solar thermal conversion was successfully fabricated using only black round plastic lunch box as photothermal material and polyester cloth as water delivery channel. In addition, a black garbage plastic bag as the only solar photothermal conversion material has also been reused in the preparation of 3D evaporators. Using the radiation cooling film as the diffuse reflection substrate, the 3D device makes the incident sunlight reflected from the radiation cooling film and polyester cloth to the black garbage plastic bag many times, making the whole evaporation device. It can reabsorb solar incident light many times. After testing, the solar energy absorption rate of the 3D evaporator is as high as 96.6 %, and the steam output is as high as 8.96 kg m−2 h−1.

Control of Polar/Antipolar Layered Organic Semiconductors by the Odd-Even Effect of Alkyl Chain.

Some rodlike organic molecules exhibit exceptionally high layered crystallinity when composed of a link between π-conjugated backbone (head) and alkyl chain (tail). These molecules are aligned side-by-side unidirectionally to form self-organized polar monomolecular layers, providing promising 2D materials and devices. However, their interlayer stacking arrangements have never been tunable, preventing the unidirectional arrangements of molecules in whole crystals. Here, it is demonstrated that polar/antipolar interlayer stacking can be systematically controlled by the alkyl carbon number n, when the molecules are designed to involve effectively weakened head-to-head affinity. They exhibit remarkable odd-even effect in the interlayer stacking: alternating head-to-head and tail-to-tail (antipolar) arrangement in odd-n crystals, and uniform head-to-tail (polar) arrangement in even-n crystals. The films show excellent field-effect transistor characteristics presenting unique polar/antipolar dependence and considerably improved subthreshold swing in the polar films. Additionally, the polar films present enhanced second-order nonlinear optical response along normal to the film plane. These findings are key for creating polarity-controlled optoelectronic materials and devices.

Salt rejection/discharge strategies of a reverse-distillation device with a water layer for sustainable solar desalination: From two dimensions to three dimensions

The recently proposed solar-driven reverse-distillation device with a water layer has shown promising potential in solar energy conversion efficiency and impactful advantages in salt rejection by constructing a rapid brine flow driven by gravity/density differences. However, a lack of profound understanding and explanation of the salt-rejection mechanism and accurate salt-discharge regulation strategies may hinder the further improvement of reverse-distillation devices. In this paper, we thoroughly discuss and analyze the mechanism of how gravity affects the internal brine flow and determines the salt rejection/discharge performance while providing comprehensive salt-discharge regulation strategies for feed brine with a wide range of salinities. The results show that only a 4° inclination angle enables the two-dimensional (2D) device with a 1-mm-thick water layer in the dissolution mode to dispose 3.5 wt% brine for 8 h without salt saturation, while the value is also merely 10° for a three-dimensional (3D) device, indicating the realization of the brine flow driven by a small gravity component and demonstrating a strong adaptability for the device. In the salt discharge mode, the ratio of the discharge flow rate to the evaporation rate determines the salt saturation risk. We discuss the salinity distribution of the evaporation surface at varied feed-brine salinities and discharge flow rates, providing a theoretical basis for precisely matching the thermal characteristics and enabling improved design for efficient and sustainable solar-distillation devices. Finally, we discuss the scalability of salt rejection and propose a scheme for scalable water production, which may offer important support for further realizing large-scale sustainable solar desalination by using the reverse-distillation device with a water layer.

Twisted fiber microfluidics: a cutting-edge approach to 3D spiral devices.

The development of 3D spiral microfluidics has opened new avenues for leveraging inertial focusing to analyze small fluid volumes, thereby advancing research across chemical, physical, and biological disciplines. While traditional straight microchannels rely solely on inertial lift forces, the novel spiral geometry generates Dean drag forces, eliminating the necessity for external fields in fluid manipulation. Nevertheless, fabricating 3D spiral microfluidics remains a labor-intensive and costly endeavor, hindering its widespread adoption. Moreover, conventional lithographic methods primarily yield 2D planar devices, thereby limiting the selection of materials and geometrical configurations. To address these challenges, this work introduces a streamlined fabrication method for 3D spiral microfluidic devices, employing rotational force within a miniaturized thermal drawing process, termed as mini-rTDP. This innovation allows for rapid prototyping of twisted fiber-based microfluidics featuring versatility in material selection and heightened geometric intricacy. To validate the performance of these devices, we combined computational modeling with microtomographic particle image velocimetry (μTPIV) to comprehensively characterize the 3D flow dynamics. Our results corroborate the presence of a steady secondary flow, underscoring the effectiveness of our approach. Our 3D spiral microfluidics platform paves the way for exploring intricate microflow dynamics, with promising applications in areas such as drug delivery, diagnostics, and lab-on-a-chip systems.

Creating 3D hardware with stacked 2D devices

Creating 3D hardware with stacked 2D devices

Two-dimensional heavy fermions in the van der Waals metal CeSiI.

Heavy-fermion metals are prototype systems for observing emergent quantum phases driven by electronic interactions1-6. A long-standing aspiration is the dimensional reduction of these materials to exert control over their quantum phases7-11, which remains a significant challenge because traditional intermetallic heavy-fermion compounds have three-dimensional atomic and electronic structures. Here we report comprehensive thermodynamic and spectroscopic evidence of an antiferromagnetically ordered heavy-fermion ground state in CeSiI, an intermetallic comprising two-dimensional (2D) metallic sheets held together by weak interlayer van der Waals (vdW) interactions. Owing to its vdW nature, CeSiI has a quasi-2D electronic structure, and we can control its physical dimension through exfoliation. The emergence of coherenthybridization of f and conduction electrons at low temperature is supported by the temperature evolution of angle-resolved photoemission and scanning tunnelling spectra near the Fermi level andby heat capacity measurements. Electrical transport measurements on few-layer flakes reveal heavy-fermion behaviour and magnetic order down to the ultra-thin regime. Our work establishes CeSiI and related materials as a unique platform for studying dimensionally confined heavy fermions in bulk crystals and employing 2D device fabrication techniques and vdW heterostructures12 to manipulate the interplay between Kondo screening, magnetic order and proximity effects.

Electronic properties, interface contact and transport properties of strain-modulated MS2/borophosphene and MSeS/borophosphene (M = Cr, Mo, W) heterostructure: Insights from first-principles

Controlling the interface contact performance to form low-resistance ohmic contact is of great importance in designing low-power two-dimensional (2D) devices. Here, we explore a 2D semi-metal with Dirac cones, borophosphene, for different types of contact with MS2, MSeS/borophosphene (M = Cr, Mo, W) using density functional theory (DFT) and non-equilibrium Green's function (NEGF) methods. The results indicate that under no strain, different van der Waals heterojunctions (vdWHs) exhibit an n-type (p-type) Schottky contact type, with the CrS2/borophosphene vdWHs exhibiting a lower barrier height (Φn = 0.08 eV). Next, we find that the in-plane strain is more efficient than the vertical strain. Under in-plane strain modulation, the contact type will change from Schottky to Ohmic contacts as the tensile strain increases. Similarly, the contact type will change from Schottky to semiconductor as the compressive strain increases. Under the influence of vertical strain, the CrS2/borophosphene vdWHs transition into ohmic contact only when the interlayer spacing increases to above 0.4 Å. Finally, we study the ohmic contact formation and transport characteristics based on the device angle. These findings demonstrate that interface contact types can be effectively regulated by strain, which is crucial for the design and manufacturing of novel nano electronic devices composed of borophosphene based vdWHs.

Highly selective sensing of organophosphate pesticides based on a Dual-Detection 3D Paper-Based microfluidic platform

A dual detection platform including colorimetry and LDI-MS was implemented with a 3D paper-based analytical device (PAD) for highly selective and sensitive detection of organophosphates (OPs). The colorimetric approach based on the inhibition assay of acetylcholinesterase (AChE) activity by OPs was employed for preliminary testing/screening of the presence of OPs and performing quantitative analysis of total OPs. Limit of detections (LODs) from colorimetric assay were 0.006 and 0.01 mg L−1 for dichlorvos and paraoxon, respectively, which were sufficient to monitor the OPs at the maximum residues levels (MRLs). However, LDI-MS as a complementary detection technique was further exploited to differentiate the type of OPs and quantify the amount of individual OPs at trace concentrations. With LDI-MS, the detection sensitivity was enhanced with extremely low LODs of 5 µg/L for both dichlorvos and paraoxon. This dual detection platform has shown its performance for determination of dichlorvos and paraoxon in cabbage, broccoli and grape with satisfied accuracy and precision.

Rapid room-temperature synthesis of disposable Co nanoparticles modified 3D N-doped porous carbon electrode device for efficient electrochemical detection of veterinary drug and pesticide residue

In this work, Co-based metal-organic framework (ZIF-67) coupled polyimide (ZIF-67/PI) film was fastly and effectively transformed into flexible Co nanoparticles modified 3D N-doped porous carbon (Co@3D NPC) electrode device using simple laser ablation technique at room temperature. Compared with 3D NPC electrode device that derived from pure polyimide film, Co@3D NPC exhibited significantly enhanced electron transfer ability, physical adsorption ability and electrochemically active surface area. By adjusting the laser power and ZIF-67 concentration, the surface morphology and electrochemical property of the Co@3D NPC electrode devices can be easily controlled. Furthermore, the fabricated flexible Co@/3D NPC electrode device exhibited exceptional electrochemical activity for the sensitive detection of clozapine and albendazole, two kinds of common veterinary drug and pesticide. The detection sensitivity of Co@/3D NPC electrode device reached to 410.47 μA μM−1 cm−2 and 580.33 μA μM−1 cm−2, with detection limits as low as 2.8 nM and 2.5 nM for clozapine and albendazole, respectively. Besides, the Co@/3D NPC electrode device demonstrated excellent stability and accuracy. Given the advantages of laser ablation technology, including its low cost, scalability, and high stability, the reported Co@/3D NPC electrode device holds significant potential for practical applications in the field of electrochemical analysis.

Customizable Three-Dimensional Printed Earring Tap for Treating Affections Caused by Aesthetic Perforations.

This work aimed to develop a three-dimensional (3D) wearable drug-loaded earring tap to treat affections caused by aesthetic perforations. The initial phase involved a combination of polymers to prepare filaments for fused deposition modeling (FDM) 3D printing using a centroid mixture design. Optimized filament compositions were used in the second phase to produce 3D printed earring taps containing the anti-inflammatory naringenin. Next, samples were assessed via physicochemical assays followed by in vitro skin permeation studies with porcine ear skin. Two filament compositions were selected for the study's second phase: one to accelerate drug release and another with slow drug dissolution. Both filaments demonstrated chemical compatibility and amorphous behavior. The use of the polymer blend to enhance printability has been confirmed by rheological analysis. The 3D devices facilitated naringenin skin penetration, improving drug recovery from the skin's most superficial layer (3D device A) or inner layers (3D device B). Furthermore, the devices significantly decreased transdermal drug delivery compared to the control containing the free drug. Thus, the resulting systems are promising for producing 3D printed earring taps with topical drug delivery and reinforcing the feasibility of patient-centered drug administration through wearable devices.

Micro‐Casting/Assembly Technology Based on Bismuth‐Based Liquid Metal

AbstractComplex and precise 3D microfabrication technology is the basis for the development of fields including chip‐based bioassay, microelectronic communication, and micromachine manufacturing. Among them, assembled 3D structures provide new ideas to the development of 3D integration of 2D components due to their convenience and high efficiency. In this work, a micro‐casting/assembly technique that can create 3D micro devices is provided with bismuth‐based liquid metal (LM). The liquid metal is first injected into a micro‐mold. The micro‐mold is made by polydimethylsiloxane (PDMS) and porous polycarbonate track‐etched (PCTE) membranes. The mold is then treated with ethanol and deionized water to release the inner injected 2D micro metal components. The effect of each parameter on the generated metal structures is experimentally validated and a LM line with a minimum width of 10 µm is also obtained. For making more functional components, the 2D structures are assembled into 3D. To demonstrate the potential of the technique, reconfigurable micro‐antennas and 3D flow sensors are fabricated and tested at the end of this work, demonstrating potential applications for the micro casting/assembly technology.

Comparison of 2 Fillers for Lip Injection—A Randomized-Controlled Clinical Trial Assessed by 3D Imaging

Abstract Background Lip aging is a concern for many, and hyaluronic acid (HA) injections are a popular solution. Objectives This study compared 2 different HA gel technologies (OBT and NASHA) for lip augmentation in 20 volunteers. Methods Both groups received treatment from the same injector using the same method. Lip volume was measured with a 3D stereophotogrammetry device before, immediately after, and 30 days posttreatment. Patient satisfaction and adverse events were assessed through FACE-Q scales analysis. Results The NASHA group showed an immediate volume increase (P = .01), which decreased after 30 days. The OBT group did not show a significant immediate growth (P = .535) but did exhibit a significant increase after 30 days (P = .014). After 30 days, there were no significant volume differences between the groups (P = .802 and P = .999). FACE-Q analysis revealed no significant differences among groups after 30 days. Conclusions This study highlights that less cohesive gels may modify faster in dynamic lip areas, emphasizing the importance of selecting products based on their physicochemical and rheological properties. In the context of lip augmentation with HA, it is important not to consider immediate aesthetic changes as definitive results, as volume changes may persist and develop over time after the treatment. Level of Evidence: 2