Whole-annulus aeroelasticity analysis of a 17-bladerow WRF compressor using an unstructured Navier–Stokes solver

Abstract

This paper describes a large-scale aeroelasticity computation for an aero-engine core compressor. The computational domain includes all 17 bladerows, resulting in a mesh with over 68 million points. The Favre-averaged Navier–Stokes equations are used to represent the flow in a non-linear time-accurate fashion on unstructured meshes of mixed elements. The structural model of the first two rotor bladerows is based on a standard finite element representation. The fluid mesh is moved at each time step according to the structural motion so that changes in blade aerodynamic damping and flow unsteadiness can be accommodated automatically. An efficient domain decomposition technique, where special care was taken to balance the memory requirement across processors, was developed as part of the work. The calculation was conducted in parallel mode on 128 CPUs of an SGI Origin 3000. Ten vibration cycles were obtained using over 2.2 CPU years, though the elapsed time was a week only. Steady-state flow measurements and predictions were found to be in good agreement. A comparison of the averaged unsteady flow and the steady-state flow revealed some discrepancies. It was concluded that, in due course, the methodology would be adopted by industry to perform routine numerical simulations of the unsteady flow through entire compressor assemblies with vibrating blades not only to minimise engine and rig tests but also to improve performance predictions.