Wear behaviour of polymeric materials reinforced with man-made fibres: A comprehensive review about fibre volume fraction influence on wear performance

Abstract

In the mineral processing, mining, oil and gas industries, it is not uncommon to find mechanical components exposed to degradation and wear from slurries. Polymeric matrix composites (PMCs) are considered as potential alternatives to replace metallic materials in such severe environments because of their high strength to weight ratio, ease of production, high wear resistance and good corrosion/chemical resistance. Often, seemingly erratic wear behaviour is observed making preventive maintenance and time-to-failure difficult to manage. A major culprit is the complex physical and chemical interaction with the slurry, such as exposure to high temperatures, high alkalinity, high slurry density, insoluble inorganic contents, high hardness of suspended particles and humidity. It is well understood that the addition of reinforcing fibres greatly improves the stiffness and strength of polymeric matrix composites. However, the effect the reinforcement has on the wear performance is far less established and a framework to analyse the effect of fibre volume fraction is yet to be established. The difficulties in establishing such a framework lay in the multi-factorial contributions and the potential trade-offs with mechanical performance. This makes it much more difficult to isolate clear trends. The objective of the present work is to present a comprehensive review on the influence reinforcing fibres play on wear behaviour of PMCs. The influence of fibre volume fraction on wear performance of polymeric composites reinforced with man-made fibres is presented. The applied load, fibre length, coefficient of friction and chemical treatment of fibres are analysed with respect to wear performance of PMCs. Future trends in the use of fibre-reinforced polymeric composites in wear critical applications are identified. Research gaps in designing composites for wear applications are explained, aiming at motivating future research to address these gaps.