Waste heat recovery from a green ammonia production plant by Kalina and vapour absorption refrigeration cycles: A comparative energy, exergy, environmental and economic analysis

Abstract

The production of green ammonia involves significant energy penalties due to heat losses. Recovering this heat can enhance the sustainability of ammonia production. However, this area remains largely unexplored, making it unclear which approach to waste heat recovery is best suited. Therefore, this paper investigates two methods of waste heat recovery in a green ammonia production plant: the Kalina Cycle (KC) and the Vapour Absorption Refrigeration Cycle (VARC). The underlying processes are simulated, and an analysis is conducted covering energy, exergy, environmental, and economic aspects. The results show that integrating the system with KC yields a marginal energy efficiency improvement of about 1%. However, when the conventional ammonia production system is integrated with VARC, the improvement in energy efficiency reaches 8%, while exergy efficiency improves by 11%. An environmental assessment estimates the greenhouse gas emissions saved by each heat recovery method, revealing that VARC achieves almost four times the emission savings compared to KC. Economically, integrating KC increases the levelized cost of ammonia (LCOA) by over 18%, whereas adding VARC has almost no impact on the LCOA. Overall, the co-production of refrigeration using VARC is identified as a superior heat recovery technique for green ammonia plants.