Abstract

Wind turbine blade deterioration issues have come to the attention of researchers and manufacturers due to the relevant impact they can have on the actual annual energy production (AEP). Research has shown how after prolonged exposure to hail, rain, insects or other abrasive particles, the outer surface of wind turbine blades deteriorates. This leads to increased surface roughness and material loss. The trailing edge (TE) of the blade is also often damaged during assembly and transportation according to industry veterans. This study aims at investigating the loss of AEP and efficiency of modern multi-MW wind turbines due to such issues using uncertainty quantification. Such an approach is justified by the stochastic and widely different environmental conditions in which wind turbines are installed. These cause uncertainties regarding the blade’s conditions. To this end, the test case selected for the study is the DTU 10 MW reference wind turbine (RWT), a modern reference turbine with a rated power of 10 MW. Blade damage is modelled through shape modification of the turbine’s airfoils. This is done with a purposely developed numerical tool. Lift and drag coefficients for the damaged airfoils are calculated using computational fluid dynamics. The resulting lift and drag coefficients are used in an aero-servo-elastic model of the wind turbine using NREL’s code OpenFAST. An arbitrary polynomial chaos expansion method is used to estimate the probability distributions of AEP and power output of the model when blade damage is present. Average AEP losses of around 1% are predicted mainly due to leading-edge blade damage. Results show that the proposed method is able to account for the uncertainties and to give more meaningful information with respect to the simulation of a single test case.

Highlights

  • Wind turbine damage has in recent years gained interest from industry and academia in an effort to keep aging wind parks around the globe productive

  • The most unfavorable damage combinations simulated showed a decrease in Annual Energy Production (AEP)

  • This study proposes an uncertainty approach to the modelling of the configurations with the highest probability of occurring based on the input effects of blade damage on the performance of multi-MW wind turbines

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Summary

Introduction

Wind turbine damage has in recent years gained interest from industry and academia in an effort to keep aging wind parks around the globe productive. According to Rempel [1], in the early days of the wind energy industry there was the general misconception that once the blade is in operation, no further maintenance is required. This has changed, partly due to a considerable number of field reports that have started to surface in recent years highlighting extreme and worrying examples of early blade deterioration. Decoret [3] states that debonding is commonly observed at the trailing edge (TE) This phenomenon occurs when the composite layers of the blade shell separate.

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