Abstract
The combination of self-lubricating materials and surface texture was a promising strategy to improve tribology performance. The designed parameters and manufacturing methods of the textured composite surface were pivotal in fully harnessing this synergistic effect. Inspired by natural structures such as the scapharca subcrenata shell, trimeresurus stejnegeri snakeskin, crocodile, and tree frog toe pad surface, bionic self-lubricating composite surfaces (BSCSs) with different textures were prepared on AISI 4140 steel substrate to enhance tribological properties. These BSCSs combined self-lubricating composite material (SLCM) with copper (Cu) material in bionic patterns using the selective laser melting ink-printing metal nanoparticles manufacturing method. Tribological properties and worn surfaces of the BSCSs with various design parameters were analyzed under dry sliding conditions. Results indicated that the synergy effects of printed Cu and SLCM texture effectively reduced friction coefficient and improved wear resistance of the BSCSs. The SLCM texture density and the size of array element in the BSCSs were found to influence the types of lubricating film formed during the sliding process, thereby affecting the tribological performance. This investigation provided a potential surface design strategy and a more flexible manufacturing method for surface engineering.
Published Version
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