Abstract

This research aims to achieving the effective cooling parameter on the runout table (ROT) of strip steel in hot rolling process. The 2-dimensional transient heat conduction is developed including the external force convection and heat source due to translational motion. The material property, boundary, and initial condition are defined and bounded to model geometry. The strip velocity, cooling water temperature, and external fluid velocity are chosen for the influent parameters during cooling process at ROT. To find the optimality of cooling operating requirement, simulation study is conducted throughout this research. To reach the objective of optimal cooling consumption at ROT, temperature distribution in the strip steel during cooling governs by the form of heat transfer equation. To solve 2-dimensional transient heat conduction by numerical methods, the backward difference formula (BDF) applies to discretization of partial differentiation equation (PDE). The parallel sparse direct linear solver (PARDISO) and conjugate gradients method are comparatively applied to computation in linear algebraic equation. The simulation studies are divided into 12 case studies with three variations subjected to cooling conditions at ROT. From simulation results, the range of such three variations can be identified in relation to economic cooling system and desired quality of products.

Highlights

  • Advanced material processing technology must have become suitable for low cost of production, high productivity, and better quality of product

  • We found that the minimum percent relative error of surface temperature at cooling process at runout table (ROT) is indicated by the case study number 1 and 2

  • The efficiency at ROT must be optimal to the customer requirement of strip steel grade

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Summary

Introduction

Advanced material processing technology must have become suitable for low cost of production, high productivity, and better quality of product. The steel strip type is defined at this stage. Mechanical and physical properties of steel strip are controlled for the desired product quality. Temperature is one of the main parameters to control the product properties. If temperature is cooled down linearly as described, phase transformation of strip steel will change from austenite to ferrite of metallurgy structure. To save the water consumption in cooling process at ROT, the optimal cooling of control parameters during cooling is required to conduct this research. Three variations such as strip velocity, external fluid velocity, and cooling water temperature subjected to cooling conditions at ROT are used for studying the effective cooling variables. Problem of cooling at ROT process for the optimal cooling variables is derived for operational method in practical manner

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