The machining parameter optimisation during the machining of the Cr-Mn austenitic stainless steel by the topsis method

Abstract

The Cr-Mn stainless steel (austenitic) was dry turned in a lathe. A carbide tool (Indoloy) was used for the machining. The speed (v), feed (f), and depth of cut (DOC, d) were the input parameters. The experimental work was done following the Taguchi L 27 design plan. The chip reduction coefficients (CRC) and the von Mises stresses (VMS) were determined for all the experimental conditions. The TOPSIS (Technique for Order of Preference by Similarity to the Ideal Solution) method was used to optimise the process parameters. The optimal conditions were attainable at high speed (v = 100 m/min.), moderate feed (f = 0.1 mm/rev.), and moderate DOC (d = 1 mm). At optimized machining conditions, the VMS was 3429.5 MPa and the CRC was 1.6. The VMS was higher for the lower speed, and the VMS was lower for the higher speed. The higher VMS was attributed to the formation of strain-induced martensite (SIM). The lower VMS was due to the dynamic recrystallization (DRX) at the higher temperature for the higher speed. For the higher speed, the DRX and the dynamic precipitation (DP) occurred at the chip surface (under).