Abstract

In this study, AlPO-18 zeolite has been synthesized at temperatures ranging from 140° to 180°C and varying synthesis time from 3 to 20 h using sonication mediated hydrothermal process. The characterization results of the synthesized powders and membranes revealed that phase pure AlPO-18 zeolite has been formed at 150°C for 15 h under sonication energy of 250 W. For comparison, the same has been synthesized by the conventional method for 200°C and 69 h. In the sonochemical process, H2O molecule splits into hydrogen radicals (H•) and hydroxyl (•OH) radicals with intense local heating and high pressure during the collapsing of cavitation, which initiates the formation of dihydrogen phosphite (H2PO3•) and dihydrogen phosphate (H2PO4•) radicals and facilitate the formation of AlPO-18 zeolite. Finally, the performance of the membranes has been studied with varying feed pressures for different binary gas mixtures and single gases, and simulated blast furnace (BF) gas has been used to study the separation efficiency of the membranes. The highest separation factors, calculated from BF mixture gas of H2/CO2 and H2/N2 have been achieved as 8.7 and 21, respectively. These results show the possibility of hydrogen recovery from BF flue gas to convert waste to wealth.

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