Stress Evaluation Using Finite Elements in a Manual Agricultural Tool

Abstract

This study addresses the imperative need for efficient hand-held agricultural tools, particularly in challenging contexts like hillside agriculture, by focusing on the redesign and evaluation of a manual tillage tool. The objective is to comprehensively assess the stress and fatigue life of a redesigned tool, considering different manufacturing materials such as steels (AISI/SAE 4140, 4130, 1060), A356 aluminum, and nodular cast irons. Employing finite element method simulations and the Von Mises equation, this research confirms an optimal performance within elastic limits for all materials, mitigating the risks of plastic deformation or breakage during normal operation, with Von Mises stresses ranging from 8.39 to 16.30 MPa. All the tools yielded optimal results, meeting the critical requirements for soil penetration resistance, reporting no fatigue failures, and exhibiting useful life values over 1.75 x 1013 years. In terms of ergonomics, A356 aluminum stands out, as it is less heavy and implies a lower effort by the operator, promoting efficient tillage without compromising comfort. This research provides nuanced insights for the design of agricultural tools, emphasizing the harmonious balance between efficiency, longevity, and operator comfort in sustainable practices.