Selection of Tanned-Leather Waste in Recovering Novel Raw Material for Manufacturing Rubber Artifacts: Towards a Zero-Waste Condition

Abstract

Zero-waste is an ambitious goal to encourage sustainable production, consumption optimum recycling and resource recovery. The recycling and resource recovery of chrome-tanned leather waste is a difficult proposition because of the three-dimensional chemical network of collagen, which renders leather waste incompatible to polymer matrices. Many attempts have been undertaken to reuse leather waste, most of them require technological processes and challenging chemical pretreatments, which make the reuse an economically disadvantageous industrial operation. The paper aims to show how a very fine separation of leather solid waste leads to raw materials suitable for mixtures with natural rubber, without any chemical pretreatment. In other words, the paper intends to be a stimulus to manage leather solid waste carefully to start a cleaner and more profitable production. In particular, various industrial compounds containing different concentrations of post-tanning dyeing, or chrome shaving or oil-tanning and natural rubber were vulcanized through a standard preparation. Some compounds were also reinforced with carbon black and the vulcanization kinetics were monitored through rheometer. Experimental results indicate that there exists an optimal concentration of waste such that post-tanning dyeing post-tanning and chrome shaving are suitable for manufacture floor mats, soles and heels while oil-tanning waste can be used for making hose or conveyor belts. The mechanical performances of the articles prepared by direct mixing with leather waste are the same as those of commercially distributed rubber products.