Abstract

Steel wire ropes are widely used in various fields, such as mining, elevators, and cable cars. However, their long-term use can lead to wire breakage, posing safety risks. The detection of wire breakages in steel wire ropes is crucial. This study addresses the shortcomings of existing quantitative identification methods for steel wire rope damage detection and proposes a novel model for fusion-based classification and recognition of wire rope damage. This model first combines the continuous wavelet transform and variational mode decomposition for feature extraction. Subsequently, it utilized convolutional neural networks to learn data features and introduced an attention mechanism to weigh and select the fused data. The final output provides the classification results, aiming to enhance the classification accuracy. Comparative experiments and ablation studies were conducted using the memory networks, autoencoder, and support vector machine models. The experimental results demonstrate the superiority of the proposed model regarding feature extraction, classification accuracy, and automation. The model achieved an accuracy rate of 94.44 % when classifying the nine types of wire breakages. This study presents an effective approach for signal processing and damage classification in steel wire rope damage detection, which is crucial for improving the reliability of wire breakage detection in steel wire ropes.

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