Relationship between Basal Plane Dislocation and Local Basal Plane Bending in PVT-Grown 4H-SiC Crystals

Abstract

Efforts to improve the quality and size of 4H-SiC wafers have resulted in size of 6” and dislocation densities of the order of 103 cm-2. The presence of significant quantities of crystallographic defects in bulk 4H-SiC crystals continues to be a major obstacle for achieving high-quality 4H-SiC substrates. Of particular note is the nucleation and distribution of basal plane dislocations (BPDs). BPDs are deformation-induced and are mostly generated during post-crystal growth cooling or high temperature annealing processes. BPDs have been associated with the formation of Shockley stacking fault leading to an increase in forward voltage degradation and are undesirable. Depending on the PVT growth conditions, internal stresses due to non-uniformity of temperature field cause lattice plane bending. During cooldown, this bending is accommodated by the inhomogeneous distribution of BPDs in a PVT grown 4H-SiC boule and persists in wafers sliced from the boule. Crystal bending affects subsequent wafer processing especially polishing and device fabrication. Therefore, analysis of the BPD distribution (sign and density) enables us to better understand basal plane bending, which provides insight into further improvement of the crystal growth process. Synchrotron Monochromatic Beam X-ray Topography (SMBXT) studies in grazing incidence geometry reveal the appearance of black and white contrast of BPDs which are associated with opposite sign of Burgers vectors. Based on the principle of ray tracing, black contrast BPDs are generated by focusing of diffracted X-rays when the extra half plane is extending away from the imaged surface, while defocusing of X-rays contribute to the generation of white contrast BPDs due to the extra half plane extending towards the surface [1]. The inhomogeneous distribution of the two types of BPD contrast will thus result in concave/convex shape of the basal planes. In our study, we have evaluated the ratio of the black/white contrast of BPDs along 11-20 direction across multiple 6-inch diameter 4H-SiC substrates sliced from the same and different boules and predicted how the lattice is tilted in different substrate wafers. High resolution X-ray diffraction measurements are currently underway to investigate the variation of rocking curve peak shift along 11-20 direction and thus to further verify our result.