Abstract

Machine- and deep-learning methods are used for industrial applications in prognostics and health management (PHM) for semiconductor processing and equipment anomaly detection to achieve proactive equipment maintenance and prevent process interruptions or equipment downtime. This study proposes a Pruning Quantized Unsupervised Meta-learning DegradingNet Solution (PQUM-DNS) for the fast training and retraining of new equipment or processes with limited data for anomaly detection and the prediction of various equipment and process conditions. This study utilizes real data from a factory chiller host motor, the Paderborn current and vibration open dataset, and the SECOM semiconductor open dataset to conduct experimental simulations, calculate the average value, and obtain the results. Compared to conventional deep autoencoders, PQUM-DNS reduces the average data volume required for rapid training and retraining by about 75% with similar AUC. The average RMSE of the predictive degradation degree is 0.037 for Holt–Winters, and the model size is reduced by about 60% through pruning and quantization which can be realized by edge devices, such as Raspberry Pi. This makes the proposed PQUM-DNS very suitable for intelligent equipment management and maintenance in industrial applications.

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