Abstract

<p style='text-indent:20px;'>Impurity removal is a momentous part of zinc hydrometallurgy process, and the quality of products and the stability of the whole process are affected directly by its control effect. The application of dynamic model is of great significance to the prediction of key indexes and the optimization of process control. In this paper, considering the complex coupling relationship of stage II purification process, a hybrid modeling method of mechanism modeling and parameter identification modeling was proposed on the basis of not changing the actual production process of lead-zinc smeltery. Firstly, the overall nonlinear dynamic mechanism model was established, and then the deviation between the theoretical value and the actual detected outlet ion concentration was taken as the objective function to establish the parameter identification optimization model. Since the built model is nonlinear, it may pose implementation problems. On the premise of deriving the gradient vector and Hessian matrix of the objective function with respect to the parameter vector, an optimization algorithm based on the steepest descent method and Newton method is proposed. Finally, using the historical production data of a lead-zinc smeltery in China, the model parameters were accurately inversed. An intensive simulation validation and analysis of the dynamic characteristics about the whole model shows the accuracy and the potential of the model, also in the perspective of practical implementation, which provides the basis for the optimal control of system output and the guidance for the optimal control of zinc powder addition.</p>

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