Abstract

The thickness of the steel strip is an important indicator of the overall strip quality. Deviations in thickness are primarily controlled using the automatic gauge control (AGC) system of each rolling stand. At the last stand, the monitoring AGC system is usually used, where the deviations in thickness can be directly measured by the X-ray thickness gauge device and used as the input to the AGC system. However, due to the physical distance between the thickness detection device and the rolling stand, time delay is unavoidably present in the thickness control loop, which can affect control performance and lead to system oscillations. Furthermore, the parameters of the system can change due to perturbations from external disturbances. Therefore, this paper proposes an identification and control scheme for monitoring AGC system that can handle time delay and parameter uncertainty. The cross-correlation function is used to estimate the time delay of the system, while the system parameters are identified using a recursive least squares method. The time delay and parameter estimates are then further refined using the Levenberg-Marquardt algorithm, so as to provide the most accurate parameter estimates for the complete system. Simulation results show that, compared with the standard Proportion Integration Differentiation (PID) controller approach, the proposed approach is not affected by changes in the time delay and parameter uncertainties.

Highlights

  • The ever-increasing demand for product quality is the key issue for today’s complex industrial processes

  • In hot/cold tandem rolling mills, in terms of product quality, the key unit is the finishing mill group, which consists of 5 mill stands in cold rolling and 7 mill stands in hot rolling

  • The simulation results show that the proposed approach can effectively monitor the changes of the system parameters and time delay, separate the time delay from the actual data, and feed back the thickness without time delay to the closed-loop, which can greatly reduce the impact of timedelay and parameter uncertainty on the monitoring automatic gauge control (AGC) system

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Summary

Introduction

The ever-increasing demand for product quality is the key issue for today’s complex industrial processes. The monitoring automatic gauge control (AGC) approach is an efficient way to implement control for such loops Difficulties with this approach include the inevitable time delay [1] due to the physical distance between the thickness detection device and the process, as well as system uncertainties caused by changes in operating conditions or external disturbances. The objectives of this paper are: to develop a framework for handling uncertainties in the process model; to investigate the use of the cross-correlation function and recursive least squares to obtain parameter estimates, which are refined using nonlinear optimization, such as the Levenberg-Marquardt method; and to test the proposed results using a simulated hot steel rolling mill process

Monitoring AGC System Analysis
A HAGC cylinder
Parameter Identification and Control Algorithm
Parameter Estimation I
Parameter Estimation II
Case Study
Conclusions
Full Text
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