Abstract

We describe reproducible and uniform overgrowth on InP corrugations to fabricate DFB LDs by reduction of carrier gas in an LPMOCVD system. The reduction of carrier gas from 20 l/min, which was a typical growth and system-recommended condition, to 2 l/min during heat-up time enabled the growth of an InGaAsP layer on InP corrugations for any heat-up condition including heat-up time and heat-up ambient. The TEM image showed abrupt interfaces in the MQW layer and a non-defective interface between the InGaAsP layer and the InP corrugations. This study demonstrated the variation of residual grating depth with changing the heat-up time while maintaining a specific gas ambient. The SEM and microscopic images showed the effect of reducing the carrier gas flow. A fabricated DFB laser diode with 1.55 μm operating wavelength showed a threshold current of 12 mA (36 mA) and slope efficiency of 0.32 mW/mA (0.22 mW/mA) at 25°C (100°C). A side mode suppression ratio (SMSR) of 50 dB was obtained within the range of temperature, 25–85°C, and an injection current range of 40–200 mA.

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