Effect of linear antenna chemical vapor deposition process parameters on the growth of nanocrystalline diamond-on-GaN films

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The present work will systematically study the effect of different linear antenna microwave plasma enhanced chemical vapor deposition (LACVD) processing parameters on the optimal deposition of the diamond films. The low pressure and low temperatures of LACVD growth conditions is expected to deposit diamond films on otherwise reactive gallium nitride (GaN) surfaces, without any intermediate nitride buffer layer. First, the distances between the quartz tube and the samples put on the stage are varied (3–15 cm), which has a direct impact on the substrate temperature (415°–300 °C). Thereafter, the microwave input power was also altered (1.5–2.8 kW) to attain low substrate temperatures. It was found that 300 °C is the temperature limit, which can be attained by heating only with microwave plasma when the substrates are kept farthest (15 cm) away from the liner antenna quartz tube. An additional heater was used under the stage for rapidly achieving such minimum substrate temperature of 300 °C. Substrate heater was used for efficient growth of the diamond phase while using pulse mode frequency of microwave power input for optimization of the diamond films. The microstructure (plate-like and cauliflower-like) of the deposited nanocrystalline diamond (NCD) films and the cross-sectional images for thickness measurements was observed under the scanning electron microscope and the elemental analysis of the film surfaces was done by electron diffraction spectroscopy. Moreover, the diamond film quality and crystallinity were evaluated by Raman spectroscopy with 488 nm laser light. Diamond-on-GaN film results were compared with conventional Si substrate. Different LACVD reactor parameters like, antenna to stage distances, microwave input power in continuous wave mode, and growth temperatures have significant impacts on the grown films, both in terms of their quality and microstructure. It was found that the optimum deposition of nanocrystalline diamond film on GaN substrates without its surface etching was possible, under pulse mode (20 kHz, 45 % duty cycle) with 2 kW average input microwave power.