Overall Equipment Effectiveness (OEE) in Relation to The Production Planning Study in PT Pupuk Kujang Cikampek

Abstract

Purpose- In planning production, many companies upon request from the marketing of products, but at the PT. Pupuk Kujang Cikampek most priority is the performance of the machine as a standard for production planning so that historical date engine performance is well documented. Therefore, this study analyzes the overall equipment effectiveness (OEE) by a factor of availability, performance efficiency dan rate of quality product in relation to the production planning.
 Design/Methodology/Approach- Production Planning over a period of 5 years, only units of ammonia and urea 1B which meet the standards of a world class company in PT Pupuk Kujang Cikampek.
 Findings- OEE Values ​​of ammonia and urea units 1A amounted to 75.11% which does not include a world-class, in which the operation of the plant is acceptable to record improvements to be 85%, with the risk of economic loss and there is the plant's competitiveness is low. But for ammonia and urea unit 1B has a value of 87.43% OEE which includes world-class company with the almost perfect operation and competitiveness of the plant is quite good but it should still maintain engine performance through regular and planned maintenance.
 Research Limitations/Implications- This research has not revealed the effect of annual maintenance on engine performance, but it has been illustrated that after each repair, the availability value has not been optimum.
 Practical Implications- Companies can use the concept of Hansen to calculate the engine improvements that will be made into consideration in planning production will be better in preparing the RKAP. Then the production volume increases depending on the needs of the machine so it needs to improve maintenance management with good maintenance, repair or damage maintenance. 12 days ago will be held.