Origin of potassium promotion effects on CuCl2/γ-Al2O3 catalyzed ethylene oxychlorination

Abstract

Potassium promoters are widely used in industrial catalysts of ethylene oxychlorination to achieve optimum performance. However, the origin of the promoter effect is not fully understood. Herein, we investigated the potassium promotion effect on CuCl2/γ-Al2O3 catalyzed ethylene oxychlorination by kinetic experiments and DFT calculations. Kinetic experiments observed the effect of KCl on individual steps, and the evolution of the reaction mechanisms with Cl/Cu ratios. Further exploration via DFT found that KCl increases the formation energy of Cl vacancy (ΔEv) and thus inhibits the reduction activity, which is attributed to the shift-down of Bader charge of Cl. ΔEv boosts with the decline of Cl/Cu ratios; thus, ethylene can extract Cl atoms from the surface with a Cl/Cu ratio of 2, while it anchors to metal atoms at lower Cl/Cu ratios. The distinct adsorption modes reflect the evolution of reaction mechanisms with Cl/Cu ratios. KCl facilitates the adsorption of oxygen owing to the shift-up of the Bader charge of Cu atom. Potassium reduces the Gibbs free energy barrier of the oxidation step, which agrees with the experimental observation. It is concluded that the potassium promoter effect on the catalytic performance mainly results from the modification of the charge of surface atoms.