Abstract

Extended shelf-life (ESL) or ultra-pasteurized milk is produced by thermal processing using conditions between those used for traditional high-temperature, short-time (HTST) pasteurization and those used for ultra-high-temperature (UHT) sterilization. It should have a refrigerated shelf-life of more than 30 days. To achieve this, the thermal processing has to be quite intense. The challenge is to produce a product that has high bacteriological quality and safety but also very good organoleptic characteristics. Hence the two major aims in producing ESL milk are to inactivate all vegetative bacteria and spores of psychrotrophic bacteria, and to cause minimal chemical change that can result in cooked flavor development. The first aim is focused on inactivation of spores of psychrotrophic bacteria, especially Bacillus cereus because some strains of this organism are pathogenic, some can grow at ≤7 °C and cause spoilage of milk, and the spores of some strains are very heat-resistant. The second aim is minimizing denaturation of β-lactoglobulin (β-Lg) as the extent of denaturation is strongly correlated with the production of volatile sulfur compounds that cause cooked flavor. It is proposed that the heating should have a bactericidal effect, B* (inactivation of thermophilic spores), of >0.3 and cause ≤50% denaturation of β-Lg. This can be best achieved by heating at high temperature for a short holding time using direct heating, and aseptically packaging the product.

Highlights

  • Extended shelf-life (ESL) milk has gained substantial market share in many countries [1]

  • Because of the logarithmic reduction of bacterial counts by heat, the higher the bacterial count in the raw milk, the higher will be the residual count in the heated milk. If psychrotrophic bacteria such as Pseudomonads are allowed to grow in the raw milk and produce heat-resistant proteases, bitter flavors can develop in the ESL milk during storage

  • Bacterial growth in ESL milk is by psychrotrophic organisms only as ESL milk is stored under refrigeration

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Summary

Introduction

Extended shelf-life (ESL) milk has gained substantial market share in many countries [1]. It has a refrigerated shelf-life of 21–45 days with some manufacturers claiming a shelf-life of up to 90 days. It is produced by two principal technologies: (1) Thermal processing using more severe conditions than pasteurization but less severe than ultra-high-temperature (UHT) processing; and (2) Non-thermal processes such as microfiltration [2] and bactofugation [3], usually combined with a final thermal pasteurization treatment to meet regulatory requirements. Produced ESL milk has been reviewed previously [1]. This review is based on information recently published in a book by Deeth and Lewis [4]

Heating Methods
Direct Heating
Indirect Heating
Nominal Temperature–Time Combinations
The Pure-LacTM System
Microbiological Considerations
Microbiological Issues Related to the Heating Process
Psychrotrophic Spore-Formers
Paenibacillus
Post-Processing Contamination
Aseptic Packaging of ESL Milk
Storage Temperature
Optimizing the Flavor of ESL Milk
Optimizing ESL Heating Conditions
Assessment of Some Possible Temperature–Time Conditions for ESL Processing
Findings
Conclusions
Full Text
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