Abstract

Lightweight aluminum metal matrix composites (MMCs), Aluminum/Fly Ash and Aluminum/Rice Husk Ash were developed using the stir casting route for automotive applications. As a result of the above consideration, automotive parts such as brake rotor and connecting rod, etc. have been the subject of research in a variety of areas. Finding the right material for the design under consideration requires an effective approach to material selection. Multi-criteria decision-making (MCDM) processes are helpful when dealing with ambiguity in material selection. To rank aluminum-Fly Ash (FA) and Aluminum-Rice Husk Ash (RHA) composites, integrated MCDM methodologies such as Analytical Hierarchy Process (AHP)–Evaluation Based on Distance from Average Solution (EDAS) and AHP–Complex Proportional Assessment (COPRAS) are utilized. The weights for each criterion are determined using the AHP approach, and the EDAS and COPRAS techniques are then used to rank the items. Three different particle sizes (0–53, 54–74, and 75–105 µm) of the reinforcement have been chosen for the selection criteria. Density, hardness, ultimate tensile strength, and compressive strength, and specific wear rate, and coefficient of friction of the manufactured composites evaluated. A thorough examination of the MCDM methods found that Al-FA composites with particle sizes of 54–74 µm were the most effective.

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