Mechanical properties of polyamide 12 manufactured by means of SLS: Influence of wall thickness and build direction

Abstract

The wall thickness and build direction of PA 12 parts manufactured via SLS are currently being investigated for applications requiring low weight and good mechanical properties (ultimate tensile strength, elongation at break, elastic modulus, and hardness). Current design guidelines for the SLS process include recommendations about the influence of build direction on the mechanical properties of the part; however, the recommended minimum wall thickness only considers the process's manufacturability, so this study aims to determine the wall thickness and build orientation conditions that present the slightest difference in mechanical properties, considering different conditions as vertical, horizontal, and transverse build directions and wall thicknesses of 2.0, 2.5 and 3.0 mm. Statistical differences were found between build direction, ultimate tensile stress, and elongation at break and hardness. It was observed that the significant differences in the direction of impression were between the vertical direction versus the transverse and horizontal directions. The differences were between the values of 2.0 mm versus 2.5 and 3.0 mm for the wall thickness. The mechanical properties between these last two thicknesses do not present significant differences, so it is suggested that parts manufactured with PA 12 by SLS with thicknesses of 2.5 mm could have the same tensile mechanical properties as those of 3.0 mm. The horizontal and transverse directions with a 2.5–3.0 mm thickness showed the highest mechanical properties with an ultimate tensile stress of ≈ 43 MPa, a modulus of elasticity of 2.2 GPa, and an elongation at break of 16%–18% and a hardness of ≈ 75 Shore D.