Abstract

The effect of heat treatment condition on non-Cu AA7021 alloy was investigated with respect to mechanical properties and very high cycle fatigue behavior. With a focus on the influence of heat treatment, AA7021 alloy was solution heat-treated at 470 °C for 4 h and aged at 124 °C. Comparing the results of solution-treated and peak-aged AA7021 alloy shows a significant increase in Vickers hardness and tensile strength. The hardness of AA7021 alloy was increased by 65% after aging treatment, and both tensile strength and yield strength were increased by 50~80 MPa in each case. In particular, this paper investigated the very high cycle fatigue behavior of AA7021 alloy with the ultrasonic fatigue testing method using a resonance frequency of 20 kHz. The fatigue results showed that the stress amplitude of peak-aged AA7021 alloy was about 50 MPa higher than the solution-treated alloy at the same fatigue cycles. Furthermore, it was confirmed that the size of the crack initiation site was larger after peak aging than after solution treatment.

Highlights

  • The effect of heat treatment condition on non-Cu AA7021 alloy was investigated with respect to mechanical properties and very high cycle fatigue behavior

  • The average hardness of AA7021 alloy before heat treatment was 105 HV, and this decreased to 98 HV after solution treatment

  • The average hardness of AA7021 gradually increased after aging treatment, and it showed the highest value of 148 HV after 32 h of aging

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Summary

Introduction

The effect of heat treatment condition on non-Cu AA7021 alloy was investigated with respect to mechanical properties and very high cycle fatigue behavior. A typical high-strength aluminum alloy often used in industrial environments is AA7075 alloy; when properties such as extrusion workability, weldability, and corrosion resistance are required at the same time, the non-Cu-containing AA7N01 alloy is used [2,3,4]. Such AA7xxx alloys with superior properties have been used in structural materials, aircraft, automobile parts, and are used in portable electronic devices [5]. Tensile testing and very high cycle fatigue testing were conducted to evaluate tensile properties, strain energy densities and high-cycle fatigue behaviors

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