Liquid phase separation in immiscible Cu–Fe alloys

Abstract

Cu–Fe binary alloys containing 20–50wt. % Fe were studied by the combination of the melt fluxing and cyclic superheating technique. The microstructural evolution of Cu–Fe alloys was investigated with scanning electron microscopy. When the undercooling was larger than the critical undercooling, the Fe-rich spheroids were embedded into a Cu-rich matrix and the metastable phase separation was observed in microstructures. The size of separated particles in the Cu-35wt.% Fe alloy was larger than that of other Cu–Fe alloys with different compositions and the size of separated droplets was related to the ΔTS, which was equal to the undercooling (ΔT) minus the critical undercooling (ΔTC). Moreover, a large undercooling tended to promote the coagulation of the separated droplets, so the size of the separated Fe-rich spheroids in the microstructure of the immiscible Cu–Fe alloys increased with the increase in the undercooling.