Microstructure evolution and mechanical properties of Cu–9Ni–6Sn alloy during continuous cold deformation process

Abstract

A Cu–9Ni–6Sn alloy bar with pronounced axial columnar grains and a diameter of 10.5 mm was fabricated by using directional solidification technology, which was directly cold-drawn into a superfine alloy wire with a diameter of 40 μm without intermediate annealing. The strength and microstructure evolutions of the Cu–9Ni–6Sn alloy during the cold drawing were studied. The results indicate that twinning is more likely to occur in fiber structures ranging from 60 to 120 nm. A dual-fiber structure consisting of <111> and <100> orientations formed after cold-drawing. Unexpectedly, a large number of deformation twins were discovered within the <111> fibrous texture and later transformed into detwinning structures, disrupting the axial fibrous texture. The generation of deformation twinning primarily results from Ni and Sn elements disrupting crystal symmetry and reducing stacking fault energy of the alloy and the formation of <111> texture. The combined effects of detwinning structures and dislocation wall induced work-softening of the alloy, enabling high-strain processing and ultimately yielding nanocrystalline grains, i.e., the Cu–9Ni–6Sn alloy underwent cold drawing with a high train of 11.23 and obtained an average grain size of ∼38 nm, which exhibited a tensile strength of 1453 MPa.