Investigating the Impact of 3D Printing Parameters on Hexagonal Structured PLA+ Samples and Analyzing the Incorporation of Sawdust and Soybean Oil as Post-Print Fillers

Abstract

Today, around the world, there is huge demand for natural materials that are biodegradable and possess suitable properties. Natural fibers reveal distinct aspects like the combination of good mechanical and thermal properties that allow these types of materials to be used for different applications. However, fibers alone cannot meet the required expectations; design modifications and a wide variety of combinations must be synthesized and evaluated. It is of great importance to research and develop materials that are bio-degradable and widely available. The combination of PLA+, a bio-based polymer, with natural fillers like sawdust and soybean oil offers a novel way to create sustainable composites. It reduces the reliance on petrochemical-based plastics while enhancing the material’s properties using renewable resources. This study explores the creation of continuous hexagonal-shaped 3D-printed PLA+ samples and the application of post-print fillers, specifically sawdust and soybean oil. PLA+ is recognized for its eco-friendliness and low carbon footprint, and incorporating a hexagonal pattern into the 3D-printed PLA+ enhances its structural strength while maintaining its density. The addition of fillers is crucial for reducing shrinkage and improving binding capabilities, addressing some of PLA+’s inherent challenges and enhancing its load-bearing capacity and performance at elevated temperatures. Additionally, this study examines the impact of varying filler percentages and pattern orientations on the mechanical properties of the samples, which were printed with an infill design.