Abstract

PurposeJoint fractures must be accurately reduced minimising soft tissue damages to avoid negative surgical outcomes. To this regard, we have developed the RAFS surgical system, which allows the percutaneous reduction of intra-articular fractures and provides intra-operative real-time 3D image guidance to the surgeon. Earlier experiments showed the effectiveness of the RAFS system on phantoms, but also key issues which precluded its use in a clinical application. This work proposes a redesign of the RAFS’s navigation system overcoming the earlier version’s issues, aiming to move the RAFS system into a surgical environment.MethodsThe navigation system is improved through an image registration framework allowing the intra-operative registration between pre-operative CT images and intra-operative fluoroscopic images of a fractured bone using a custom-made fiducial marker. The objective of the registration is to estimate the relative pose between a bone fragment and an orthopaedic manipulation pin inserted into it intra-operatively. The actual pose of the bone fragment can be updated in real time using an optical tracker, enabling the image guidance.ResultsExperiments on phantom and cadavers demonstrated the accuracy and reliability of the registration framework, showing a reduction accuracy (sTRE) of about 0.88~pm 0.2,hbox {mm} (phantom) and 1.15pm 0.8,hbox {mm} (cadavers). Four distal femur fractures were successfully reduced in cadaveric specimens using the improved navigation system and the RAFS system following the new clinical workflow (reduction error 1.2pm 0.3,hbox {mm}, 2pm 1{^{circ }}).ConclusionExperiments showed the feasibility of the image registration framework. It was successfully integrated into the navigation system, allowing the use of the RAFS system in a realistic surgical application.

Highlights

  • The goal of fracture surgery is to get the bone to heal by accurately aligning and fixing the broken fragments [1]

  • It was successfully integrated into the navigation system, allowing the use of the RAFS system in a realistic surgical application

  • We demonstrate the performance of the proposed framework within the context of image-guided robot-assisted distal femur fracture surgery, where image registration is used to estimate the relative pose of bone fragments and inserted surgical tools manipulated by our robotic system

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Summary

Introduction

The goal of fracture surgery is to get the bone to heal by accurately aligning and fixing the broken fragments [1]. Invasive procedures aim to minimise the soft tissue damage by manipulating the fragments through small incisions, reducing the risk of infections and allowing a quicker recovery time [2]. These techniques are limited by the surgeons’ ability to achieve accurate fracture reduction using 2D intra-operative fluoroscopic imaging to solve the 3D fragment alignment. Force/torque feedback is gained by a 6-DOF load cell mounted on each robot’s end-effector These feedback data are used as a safety feature for the system: if the measured force/torque data exceed pre-defined safety thresholds (measured in [22,23]), the force controller immediately stops the movement of the robot to avoid damages to the patient. The control architecture for the RAFS system is fully reported in [18]

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