Abstract

The paper presents an analysis of the influence of microcracks in textronic conductive layers on their conductive properties. The tested structures were created in the physical vacuum deposition process. The paper presents the results of computer simulations of the current flow field in thin conductive stripes with defects distributed along a line perpendicular to the stripe axis and randomly placed on its entire surface. It was found, inter alia, that a larger number of shorter collinear defects may have many times lower resistance than a small number of longer defects of the same total length (e.g., with 40 collinear cracks with a total length of 90% of the strip width, the sheet resistance is only about 3% greater compared to a track without cracks). It was found that the percolation threshold of the tested models with square proportions and randomly selected defects is close to the value of 0.5. This is consistent with the theoretical calculations for analogous discrete models with infinite sizes. It was also found that the sheet resistance of the conductive strip with randomly distributed defects clearly depends on its length when the defect concentration exceeds 20%. The simulations were carried out on the basis of the integral equation method, with the solution presented in the form of double layer potentials.

Highlights

  • Smart textiles and wearable electronics are some of the areas of interest for scientists in the 21st century

  • The purpose of these simulations was to investigate how the current in the conductive layer depends on the number of defects on one line, assuming that the total length of these defects is the same in each case

  • The distribution of the potential and the flow field was analyzed depending on the percentage of the total length of defects ds in relation to the width of the stripe w

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Summary

Introduction

Smart textiles and wearable electronics are some of the areas of interest for scientists in the 21st century In both cases, it is important to create electroconductive elements in the form of thin layers on a flexible substrate or in the entire volume of textiles. It is important to create electroconductive elements in the form of thin layers on a flexible substrate or in the entire volume of textiles For this purpose, various processes for connecting textiles with electrically conductive elements are used. PVD technology makes it possible to replace metallization with chemical processes. It is environmentally friendly and can be used on nonpolar polymeric substrates such as polypropylene and polyethylene

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