In situ observation of solidification patterns in diffusive conditions

Abstract

We present a review of recent in situ experimentation studies of solidification front patterns and microstructures in alloys. Front-tracking diagnostics and real-time observation methods using high-resolution optical or X-ray imaging devices currently apply to model transparent systems as well as metallic alloys in thin and bulk samples. On a theoretical basis that spans the physics of nonequilibrium pattern formation and materials science, in combination with time-resolved numerical simulations, conclusive results of both fundamental- and applied-science interest have been obtained on major problems relative to multiscale microstructure selection, morphological transitions, and crystallographic effects during single- and multi-phase solidification. We will mainly focus on the dynamics of cellular, dendritic, and eutectic growth patterns in diffusive-growth conditions, that is, in the absence of convection in the liquid. This can be achieved in (semi-)thin samples, or, for bulk solidification, in the reduced-gravity environment of orbiting facilities. A selection of emerging work on, e.g., faceted growth and adaptive control of solidification patterns will furthermore be reported. We conclude by pointing out open questions and new perspectives for future research.