Improvement of the Flow Pattern of a Forebay with a Side-Intake Pumping Station by Diversion Piers Based on Orthogonal Test Method

Abstract

The flow analysis of the forebay of a lateral intake pumping station with asymmetrical operating pumps was carried out with a realizable k-ε turbulent model and SIMPLEC (Semi Implicit Method for Pressure Linked Equations Consistent) algorithm. The Pressure Inlet boundary condition was adopted and the pressure between the top surface and the bottom surface was linear with the height of the inlet section. The Mass Flow Outlet boundary condition was also adopted to ensure the accuracy and precision of the CFD (Computational Fluid Dynamics) simulation. The diversion pier was selected as the optimization strategy based on the flow parameters. The layout of the diversion piers was designed with four parameters which are the relative length, relative height, width, and straight-line distance of the piers’ tail. Each parameter had three values. Based on the orthogonal test, nine groups of the numerical simulation on different layouts of diversion piers were analyzed with the uniformity of axial flow velocity and weighted average angle of the flow velocity of the inlet cross-section of each pump, reducing the number of tests from 64 (43) groups to 9 groups, improving work efficiency. The results show that the diversion piers had a significant adjustment of uniformity of axial flow velocity and weighted average angle of flow velocity. After optimization of the forebay, the uniformity of axial flow velocity of intake of No.1 pump was 80.26% and the weighted average angle of flow velocity was 77.68°. The above values of the No.2 pump were 98.74% and 87.84°, respectively. The values of the No.4 pump were 93.41% and 77.28°. The results of numerical simulation, which was carried out to estimate the rectification effect under the operation combination of the No.1, No.3, and No.4 pumps, showed that the uniformity and the angle of the No.1 pump were 92.65% and 72.66°, respectively, the uniformity and the angle of No.3 pump were 94.54% and 85.14°, and the uniformity and the angle of the No.4 pump were 75.81% and 78.21°. This research proves that the orthogonal test method, in a reasonable and convenient way, can be applied in hydraulic optimization for a lateral intake pumping station.