Improvement in the Design of Welded Joints of EN 235JR Low Carbon Steel by Multiple Response Surface Methodology

Abstract

Gas metal arc welding (GMAW) is a joining process that is controlled by several inputs or welding parameters. However, speed, current and voltage are the parameters that are most frequently used in setting this process. Cord area, yield stress, tensile strength, residual stresses, hardness and roughness are considered to be outputs or welded joints parameters. They are widely used when the design requirements are based on the cost, manufacturing speed, strength and surface finish. This paper seeks to determine the relationship between the welding parameters and the welded joint parameters of speed, current and voltage in butt joints (X-groove) of EN 235JR by the response surface method (RSM). The optimal joints when considering the design requirements of cost, manufacturing speed, strength and surface finish were achieved by using the multi-response surface (MRS). The optimal welding parameters reached when considering the design requirements of cost were 140.593 amps, 8.192 mm/s and 29.999 volts, respectively, whereas the design requirements of manufacturing speed were 149.88 amps, 9.261 mm/s and 29.999 volts. Finally, the welding parameters for the design requirements of joint strength and surface finish were 149.086 amps, 7.139 mm/s and 28.541 volts and 150.372 amps, 8.561 mm/s and 29.877 volts, respectively.