Abstract

Stockpile quantity monitoring is vital for agencies and businesses to maintain inventory of bulk material such as salt, sand, aggregate, lime, and many other materials commonly used in agriculture, highways, and industrial applications. Traditional approaches for volumetric assessment of bulk material stockpiles, e.g., truckload counting, are inaccurate and prone to cumulative errors over long time. Modern aerial and terrestrial remote sensing platforms equipped with camera and/or light detection and ranging (LiDAR) units have been increasingly popular for conducting high-fidelity geometric measurements. Current use of these sensing technologies for stockpile volume estimation is impacted by environmental conditions such as lack of global navigation satellite system (GNSS) signals, poor lighting, and/or featureless surfaces. This study addresses these limitations through a new mapping platform denoted as Stockpile Monitoring and Reporting Technology (SMART), which is designed and integrated as a time-efficient, cost-effective stockpile monitoring solution. The novel mapping framework is realized through camera and LiDAR data-fusion that facilitates stockpile volume estimation in challenging environmental conditions. LiDAR point clouds are derived through a sequence of data collections from different scans. In order to handle the sparse nature of the collected data at a given scan, an automated image-aided LiDAR coarse registration technique is developed followed by a new segmentation approach to derive features, which are used for fine registration. The resulting 3D point cloud is subsequently used for accurate volume estimation. Field surveys were conducted on stockpiles of varying size and shape complexity. Independent assessment of stockpile volume using terrestrial laser scanners (TLS) shows that the developed framework had close to 1% relative error.

Highlights

  • Stockpile management is important for managing a variety of agriculture, construction, and commercial bulk materials

  • Through the Stockpile Monitoring and Reporting Technology (SMART) system, this paper addresses the following research objectives: (i) develop a portable platform equipped with a camera and light detection and ranging (LiDAR) sensors that can quickly acquire indoor stockpile data with minimum occlusions, (ii) introduce data processing strategies to derive reliable volume estimates of stockpiles in global navigation satellite system (GNSS)-denied environment, and (iii) compare the performance of the developed system with established survey grade benchmarks in terms of accuracy of the generated digital surface model (DSM) and derived volumes

  • Of about 0.02 m despite having different point cloud densities. This level of accuracy is consistent with the ranging noise of the LiDAR sensors used in the SMART system [48]

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Summary

Introduction

Stockpile management is important for managing a variety of agriculture, construction, and commercial bulk materials. It is not uncommon for 20% of state DOTs’ maintenance budgets to be directed towards winter operations [2]

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