High Performance Protonic Ceramic Electrochemical Cells Operating at

Abstract

Protonic ceramic electrochemical cells (PCECs) can operate in both fuel cell and steam electrolysis modes for efficient power generation and green hydrogen production. Thanks to the low activation energy of proton conduction, PCECs are uniquely capable of operating at temperatures below 600°C. Although some intriguing demonstrations of intermediate-temperature (500-600°C) PCECs (IT-PCECs) have been made in the last decade, the operating temperature of PCECs is still too high to revolutionize ceramic electrochemical cell technology, which is ascribed to the high ohmic resistance and positive electrode polarization resistance. It has been also recognized the electrode polarization resistance dominates the total resistance at <500°C. These challenges suggest both the electrolyte and positive electrode should be redesigned to lower the PCEC operating temperature.In this work, we present two main approaches to reducing electrolyte ohmic resistance, electrolyte-positive electrode contact resistance, and electrode polarization resistance, which enables PCECs operation at <500°C. First, by using the ultrasonic spray coating system to coat the electrolyte layer on a negative electrode substrate with low Ba-deficiency, a bamboo-structured, ultrathin, and chemically homogeneous electrolyte can be fabricated. Second, a newly in-situ formed composite positive electrode was developed, which enhances the interfacial bonding between the positive electrode and electrolyte, further reducing ASRo , while improving both bulk oxygen-ion diffusion coefficient and surface oxygen exchange coefficientat <500°C.The newly developed LT-PCECs attain outstanding power densities in fuel cell mode (as high as 0.77 W cm-2 at 450°C), and exceptional current densities in electrolysis mode (over -1.28 A cm-2 at 1.4 V and 450°C). Furthermore, reducing the temperature does not sacrifice the fuel flexibility of these ceramic fuel cells. We demonstrated that the PCECs can directly utilize ammonia and methane for power generation at <500°C. Exceptional durability has been also demonstrated in both fuel cell and electrolysis modes at <500°C.These results further emphasize that through the PCEC scalable manufacturing processes and novel positive electrode materials presented here, PCECs can be employed for power generation and H2 production at <500°C, thereby transforming the architectures and removing previous operational constraints of ceramic electrochemical cells for scaled operation. PCECs can therefore be considered as one part of the growing hydrogen economy, while leveraging the existing fossil fuel infrastructure and achieving higher energy efficiency and lower CO2 emissions.