Abstract

Sustainable and green materials have been studied in dye and pigment productions to reduce their environment impacts from being produced and applied. Although natural dyes are an excellent choice to move from agrowaste, some improvements must be made before they are applied given their poor fastness. One way of improving natural dye properties is their adsorption into nanoclay structures to give hybrid pigments. This work used tubular halloysite and laminar laponite to adsorb and stabilize natural copper chlorophyll. With a statistical design of experiments, we observed interactions between synthesis factors, such as pH, ionic strength, and surfactant or silane modification. Cool hybrid pigments with high TSR (%) values and a wide color range were obtained by using dispersions with only distilled water at room temperature. Successful chlorophyll adsorption on both nanoclay surfaces took place by XRD and DTA analyses. The maximum natural dye absorption for both nanoclay types took place under acid conditions, pH 3–4, and in the presence of mordant. The TSR (%) improved by the silane pH interaction, and halloysite hybrid pigments obtained higher TSR values than the laponite ones. Finally, a wide chromatic green color range was obtained with the surfactant modification in both nanoclays, and the color fastening was also improved in the hybrid pigments application. The samples generated with 10% of hybrid pigments from both nanoclays and an Epoxy bioresin, show higher colorfastness than the sample with the natural chlorophyll, due to the nanoclays–dye interaction and protection.

Highlights

  • Circular and sustainable economy is a trending topic in product and process design

  • All the supernatants separated after the centrifugation step were measured to find the presence of natural colorants to calculate synthesis performance as the percentage of dye adsorbed in both nanoclays (Ads(%)) (Table 2)

  • Significant differences were found depending on the synthesis conditions

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Summary

Introduction

Circular and sustainable economy is a trending topic in product and process design. Industries and researchers are working to develop green products, and natural dyes are an example of such [1]. Functionalized halloysite has been fabricated as a novel hybrid clay mineral for dye removal This nanoclay can absorb cationic or anionic organic compounds owing to their surface properties, which make it an excellent adsorbent used for the removal of different dyes from wastewater [20]. The hybrid materials that result from the adsorption of dyes into modified nanoclays have been used to modify optical [22], mechanical, fire or barrier properties of different polymer matrices with successful results, depending on nanoclay particle exfoliation [23,24,25,26,27,28]. This work utilizes different nanoclay structures, laminar laponite and tubular halloysite, to protect natural chlorophyll. The aims are to: obtain natural sustainable hybrid pigments with improved properties; compare different synthesis conditions with surface modification and pH levels to improve synthesis performance, measured as natural dye adsorption, and hybrid pigment optical properties as TSR (%) values

Materials
Statistical Design of Experiments
Chlorophyll Adsorption
UV-VIS-NIR
Chromatic Diagrams
XXRRDD
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