Abstract

Friction Stir Welding (FSW) is a solid state joining technique for both similar and dissimilar combination of materials. However, there is a scope in optimizing the process parameters involved in the FSW process. Taguchi based Grey Relational Analysis (GRA) has an impact in better optimization results when compared with other optimization techniques. In this present work totally 9 samples of single pass friction stir welded aluminium alloy were taken for the optimization process. The samples were subjected to various tool speeds and traverse speeds by keeping the axial force as constant. The experiments were planned using Taguchi’s orthogonal array selector in order reduce the multi responses involved in the FSW process. The final optimized values were correlated with the experimental values. It is revealed from results that the optimized process parameter showed a good agreement with the experimental values. The present work has also proved the feasibility of GRA in combination with Taguchi technique for better enhancement in the weldment and optimization of the process parameters.

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