Finite element simulation of ball spinning of NiTi shape memory alloy tube based on variable temperature field

Abstract

As a new attempt, ball spinning was used to manufacture the nickel-titanium shape memory alloy (NiTi SMA) tube at elevated temperature. The NiTi bar with a nominal composition of Ni50.9Ti49.1 (mole fraction, %) was solution treated and was used as the original tube blank for ball spinning. Based on the variable temperature field and the constitutive equation, rigid-viscoplastic finite element method (FEM) was applied in order to simulate the ball spinning of NiTi SMA tube. The temperature field, the stress field, the strain field and the load prediction were obtained by means of FEM. FEM results reveal that there is a temperature increase of about 160 °C in the principal deformation zone of the spun part. It can be found from the stress fields and the strain fields that the outer wall of NiTi SMA tube is easier to meet the plastic yield criterion than the inner wall, and the plastic deformation zone is caused to be in a three-dimensional compressive stress state. The radial strain and the tangential strain are characterized by the compressive strain, while the axial strain belongs to the tensile strain. The variation of spinning loads with the progression of the ball is of great importance in predicting the stable flow of the spun part.