Abstract

The paper presents the results of tests on the corrosion resistance of Fe40Al5Cr0.2TiB alloy after casting, plastic working using extrusion and rolling methods. Examination of the microstructure of the Fe40Al5Cr0.2TiB alloy after casting and after plastic working was performed on an Olympus GX51 light microscope. The stereological relationships of the alloy microstructure in the state after crystallization and after plastic working were determined. The quantitative analysis of the structure was conducted after testing with the EBSD INCA HKL detector and the Nordlys II analysis system (Channel 5), which was equipped with the Hitachi S-3400N microscope. Structure tests and corrosion tests were performed on tests cut perpendicular to the ingot axis, extrusion direction, and rolling direction. As a result of the tests, it was found that the crystallized alloy has better corrosion resistance than plastically processed material. Plastic working increases the intensity of the electrochemical corrosion of the examined alloy. It was found that as-cast alloy is the most resistant to corrosion in a 5% NaCl compared with the alloys after hot extrusion and after hot rolling. The parameters in this study show the smallest value of the corrosion current density and corrosion rate as well as the more positive value of corrosion potential.

Highlights

  • The intensive development of material engineering in recent years has allowed the development and production of innovative alloys based on the FeAl intermetallic phase

  • Alloys based on the FeAl intermetallic phase are characterized by resistance to abrasive, erosive and cavitation wear [8,9]

  • In order to improve their plasticity as well as their resistance to brittle cracking, they are subjected to plastic working processes, obtaining a fine-grained structure

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Summary

Introduction

The intensive development of material engineering in recent years has allowed the development and production of innovative alloys based on the FeAl intermetallic phase. FeAl-based alloys are of particular interest due to the Al content of 40% at., and the density of 5.4–6.7 g·cm−3 and the relatively low price of input materials, compared to the price of alloying elements of heat-resistant steels, containing chromium, nickel, and molybdenum [1]. Material with a structure with the dominant share of ordered intermetallic phases from the Fe-Al system has properties that allow it to be used as a structural material for elements operating at elevated temperatures, often in an aggressive environment, as well as in one or many oxidants [2,3,4]. Alloys based on the FeAl intermetallic phase are characterized by resistance to abrasive, erosive and cavitation wear [8,9]. The alloy structure belongs to the factors determining its corrosion resistance [4]

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