Enhancing the mechanical properties and thermal conductivity of Ti/AZ91 composites through integrated extrusion and rolling continuous deformation processing

Abstract

With the increasing demand for highly integrated circuits to optimize energy efficiency, reduce weight, and improve mechanical properties, finding a Magnesium (Mg) matrix material with excellent mechanical strength and high thermal conductivity poses a significant challenge. In this work, titanium (Ti) particles were introduced into AZ91 (Mg-9Al-1Zn) alloy to fabricate Ti/AZ91 composites, employing a combination of stir casting, extrusion and rolling processes. This strategy simultaneously enhances the mechanical properties and thermal conductivity of the Ti/AZ91 composites compared with AZ91 alloy. The incorporation of Ti particles serves to refine grains, expediting the formation of Mg17Al12 phase within the Mg matrix. Optimal comprehensive mechanical properties are attained in 10 wt% Ti/AZ91 composite, exhibiting an ultimate tensile strength of 365 MPa, an elongation of 11.9 %, and a significantly low wear rate of 4.548×10−3 mm3/m. Notably, the 10 wt% Ti/AZ91 composite shows a 41.1 % reduction in wear rate relative to the AZ91 alloy, attributed to the incorporation of hard Ti particles. Furthermore, the thermal conductivity of the 2.5 wt% Ti/AZ91 composite exhibits a significant enhancement over that of the AZ91 alloy. Detailed discussions are provided on the fundamental mechanisms responsible for strengthening, wear resistance, and thermally conductive in Ti/AZ91 composites. These results highlight the substantial potential of Ti/AZ91 composites for lightweight structural applications, such as highly integrated circuits requiring excellent mechanical properties and high thermal conductivity.