Electrical and mechanical limits of ex situ MgB2 wires for cabling

Abstract

One of the objectives of the SCARLET project is to develop and industrially manufacture superconducting MgB2 cables cooled by liquid hydrogen. The ex situ powder-in-tube MgB2 wires manufactured by ASG are considered for the cable design that can carry DC current of 20 kA. These braided superconducting wires, containing brittle filaments, require high current. Thus, the study of the electro-mechanical properties of MgB2 wires is crucial for the cable design and its functional use. Superconducting wires have to withstand all the stresses applied during the cabling process, installation, and operations at the temperature of around 20 K. Hence, several configurations of MgB2/Ni/Monel composite wires have been subjected to detailed electrical and mechanical characterizations, which allow the estimation of the stress limits during the manufacturing of the designed cable. These experiments demonstrated that the maximal tensile stress applied to the wire at room temperature should be below 180–200 MPa, and safety bending observed for the outer filament strains was below 0.3%–0.35%. It is also revealed that the limit of acceptable torsion (expressed by the twist pitch to wire diameter L t/d w) is affected by the filament architecture and wire diameter. This limit should be above 100 for 1 mm wire and above 150 for 1.53 mm wire.