Abstract

We focused our research on recycling industrial wastes, fly ash (F.A), bottom ash (B.A) and oil shale ash (S.A) in cement production. The study concerns physico-chemical characterization of these products and the influence of their addition on the mechanical proprieties of the CPJ45 cement. XRF allowed us to rank the three additives used according to their contents on major oxides. Coal ashes belong to the class F, and thus possess poozzolanic properties and oil shale ash belongs to the class C and possesses hydraulic and poozolanic properties. The crystalline phases constituting each ash were analysed by XRD. We observe in bottom ash the presence of quartz and mullite. The same crystals are found in fly ash with hematite and magnetite. Oil shale ash is composed of quartz, anhydrite, gehlenite, wollastonite and periclase. The microstructures of fly ash and bottom ash were studied using SEM. The bottom ash was composed respectively of fine particles that are generally irregularly shaped, their dimensions are between 5 and 28m and of big particles(300 m). The EDX analysis coupled with an electronic microscope provided some information about the major elements that constitute our samples. The dehydrations of anhydrous and three days hydrated cement were examined by DSC. For hydrated cements we noticed endothermic peaks related to the dehydration of CSH, CH and decomposition of carbonates. The study of the mechanical properties of CPJ45 cement by adding different proportions of fly ash, bottom ash and oil shale ash helped clarifying the percentage of ash that leaded to improve the 28 days mechanical strength. The results show that the cements studied have their maximum mechanical resistance with the addition at 7% of fly ash or 10% of oil shale ash.

Highlights

  • It is reasonable to believe that for energy saving the use of oil shale ash or coal ash as additive to clinker or cement will continue and grow more

  • These ashes can be classified as silico-aluminous class F ashes with pouzzolanic properties because their percentage of CaO is of the order of 3.23% and the sum of SiO2, Al2O3 and Fe2O3 is equal to 78.61% [11].The oil shale ash may be classified as being class C ash with a hydraulic character due to their high CaO content (41.89%) and the sum of SiO2, Al2O3 and Fe2O3 is lower than 70% (47.67%)[11]

  • X rays diffraction (XRD) showed that bottom ash is constituted of quartz and mullite, the same crystals are found in fly ash with the hematite and magnetite X rays fluorescence (XRF)

Read more

Summary

Introduction

It is reasonable to believe that for energy saving the use of oil shale ash or coal ash as additive to clinker or cement will continue and grow more. They permit the production of cement with performance as good as Portland cement with the same strength and often with better chemical resistance. The cements obtained benefit of greater workability, better water resistance with a reduction of the heat of hydration and the risk of cracking due to thermal action. They have greater durability to sulfate or acidic medium [2]. The oil shale ash is used on an industrial scale for cement production in several countries in the world

Methods
Results
Conclusion
Full Text
Published version (Free)

Talk to us

Join us for a 30 min session where you can share your feedback and ask us any queries you have

Schedule a call