Abstract
Zirconia ceramics has an important position in the field of biomaterials because of excellent mechanical properties. Because of abrasive resistance and hardness, conventional machining of zirconia ceramic is difficult and time-consuming. A nontraditional hybrid laser-assisted grinding (LAG) system combining laser and cubic boron nitride (CBN) grinding wheel was developed for machining zirconia ceramic. This hybrid system utilizes the outstanding thermostability of zirconia ceramic: The material present on the cutting path is rapidly removed by local laser heating and grinding wheel. A combined theoretical and experimental study was performed to evaluate different modes of machining of zirconia ceramic. The machining parameters were predicted by numerical analysis. The surface quality, surface morphology, and subsurface damage of zirconia ceramic specimens were analyzed and compared. The results show that LAG can easily achieve ductile regime grinding in the same machine tool. Compared with conventional grinding, the surface integrity of zirconia ceramic was significantly improved by the LAG process. LAG could achieve ductile regime grinding with a large depth-of-cut. It changes the machinability of zirconia ceramic.
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