Effect of TiC on coarsening and macrosegregation of Al–Bi alloys

Abstract

Abstract The microstructures of an Al-Bi immiscible alloy and the corresponding composites containing TiC (1 wt.% and 2 wt.%) were explored for melt temperatures of 800 °C, 850 °C, and 900°C. It was demonstrated that serious coarsening and macrosegregation of Bi-rich minority phase particles occurred, which was slightly alleviated by increasing the melt temperature from 800 °C to 900 °C. By adding TiC particles, the coarsening and macrosegregation of Bi-rich minority phase particles were significantly impeded. Scanning electron microscopy and energy-dispersive X-ray spectroscopy revealed that TiC particles were located inside and on the surface of Bi-rich minority phase particles, exhibiting heterogeneous nucleation and self-assembly behaviour. By properly increasing the holding time of the melt, finer and more uniform Bi-rich minority phase particles were obtained.